Ammoniacal nitrogen recovery from swine slurry using a gas-permeable membrane: pH control strategies and feed-to-trapping volume ratio.

Gas-permeable membrane (GPM) technology is gaining interest to recover nitrogen from residual effluents due to its effectiveness, simple operation and capacity of producing a nutrient rich product with fertilising value. In this study, a GPM contactor was used at 25 °C to recover total ammoniacal nitrogen (TAN) from swine slurry as a concentrated (NH4)2SO4 solution. Firstly, a synthetic solution was tested on a wide pH range (6-12). Results showed that the ammonia mass transfer constants (Km) increased from 7.9·10-9 to 1.2·10-6 m/s as the pH increased. The reagent consumption to control the pH per mole nitrogen recovered had a minimum at pH 9, which showed a Km value of 3.0·10-7 m/s. Secondly, various pH control strategies were tested using swine slurry, including (i) no pH control, (ii) pH control at 8.5, 9.0 and 10.0, and (iii) an initial spike of the NaOH equivalent to the required to control the pH at 9. The test without pH control reached a TAN recovery of around 60%, which could be an interesting strategy when high nitrogen recoveries or short operating times are not required. The pH control at 9 stood out as the most favourable operating condition due to its high Km and lower reagent consumption. Thirdly, several feed-to-trapping volume ratios ranging from 1:1 to 15:1 were tested using swine slurry at pH 9. These assays revealed that a GPM process with a high feed-to-trapping volume ratio fastens the recovery of 99% of TAN as a high purity (NH4)2SO4 solution containing 40 g N/L.

Impact of permeate flux and gas sparging rate on membrane performance and process economics of granular anaerobic membrane bioreactors.

This research investigated the impact of permeate flux and gas sparging rate on membrane permeability, dissolved and colloidal organic matter (DCOM) rejection and process economics of granular anaerobic membrane bioreactors (AnMBRs). The goal of the study was to understand how membrane fouling control strategies influence granular AnMBR economics. To this end, short- and long-term filtration tests were performed under different permeate flux and specific gas demand (SGD) conditions. The results showed that flux and SGD conditions had a direct impact on membrane fouling. At normalised fluxes (J20) of 4.4 and 8.7 L m-2 h-1 (LMH) the most favourable SGD condition was 0.5 m3 m-2 h-1, whereas at J20 of 13.0 and 16.7 LMH the most favourable SGD condition was 1.0 m3 m-2 h-1. The flux and the SGD did not have a direct impact on DCOM rejection, with values ranging between 31 and 44%. The three-dimensional excitation-emission matrix fluorescence (3DEEM) spectra showed that protein-like fluorophores were predominant in mixed liquor and permeate samples (67-79%) and were retained by the membrane (39-50%). This suggests that protein-like fluorophores could be an important foulant for these systems. The economic analysis showed that operating the membranes at moderate fluxes (J20 = 7.8 LMH) and SGD (0.5 m3 m-2 h-1) could be the most favourable alternative. Finally, a sensitivity analysis illustrated that electricity and membrane cost were the most sensitive economic parameters, which highlights the importance of reducing SGD requirements and improving membrane permeability to reduce costs of granular AnMBRs.

Co-digestion of sewage sludge and food waste in a wastewater treatment plant based on mainstream anaerobic membrane bioreactor technology: A techno-economic evaluation.

The implementation of anaerobic membrane bioreactor as mainstream technology would reduce the load of sidestream anaerobic digesters. This research evaluated the techno-economic implications of co-digesting sewage sludge and food waste in such wastewater treatment plants to optimise the usage of the sludge line infrastructure. Three organic loading rates (1.0, 1.5 and 2.0 kg VS m-3 d-1) and different strategies to manage the additional nutrients backload were considered. Results showed that the higher electricity revenue from co-digesting food waste offsets the additional costs of food waste acceptance infrastructure and biosolids disposal. However, the higher electricity revenue did not offset the additional costs when the nutrients backload was treated in the sidestream (partial-nitritation/anammox and struvite precipitation). Biosolids disposal was identified as the most important gross cost contributor in all the scenarios. Finally, a sensitivity analysis showed that food waste gate fee had a noticeable influence on co-digestion economic feasibility.

Anaerobic membrane bioreactor performance at different wastewater pre-concentration factors: An experimental and economic study.

This research evaluated the performance of a lab-scale anaerobic membrane bioreactor (AnMBR) treating municipal sewage pre-concentrated by forward osmosis (FO). The organic loading rate (OLR) and sodium concentrations of the synthetic sewage stepwise increased from 0.3 to 2.0 g COD L-1 d-1 and from 0.28 to 2.30 g Na+ L-1 to simulate pre-concentration factors of 1, 2, 5 and 10. No major operational problems were observed during AnMBR operation, with COD removal efficiencies ranging between 90 and 96%. The methane yield progressively increased from 214 ± 79 to 322 ± 60 mL CH4 g-1 COD as the pre-concentration factor increased from 1 to 10. This was mainly attributed to the lower fraction of methane dissolved lost in the permeate at higher OLRs. Interestingly, at the highest pre-concentration factor (2.30 g Na+ L-1) the difference between the permeate and the digester soluble COD indicated that membrane biofilm also played a role in COD removal. Finally, a preliminary energy and economic analysis showed that, at a pre-concentration factor of 10, the AnMBR temperature could be increased 10 °C and achieve a positive net present value (NPV) of 4 M€ for a newly constructed AnMBR treating 10,000 m3 d-1 of pre-concentrated sewage with an AnMBR lifetime of 20 years.

Unravelling the economics behind mainstream anaerobic membrane bioreactor application under different plant layouts.

This research evaluated the economic feasibility of anaerobic membrane bioreactor (AnMBR) as a mainstream technology for municipal sewage treatment. To this end, different wastewater treatment plant (WWTP) layouts were considered, including primary settler, AnMBR, degassing membrane, partial nitritation-Anammox, phosphorus precipitation and sidestream anaerobic digestion. The net treatment cost of an AnMBR-WWTP decreased from 0.42 to 0.35 € m-3 as the sewage COD concentration increased from 100 to 1100 mg COD L-1 due to revenue from electricity production. However, the net treatment cost increased above 0.51 € m-3 when nutrient removal technologies were included. The AnMBR and partial nitritation-Anammox were the costliest processes representing a 57.6 and 30.3% of the treatment cost, respectively. Energy self-sufficiency was achieved for high-strength municipal sewage treatment (1000 mg COD L-1) and a COD:SO42--S ratio above 40. Overall, the results showed that mainstream AnMBR has potential to be an economically competitive option for full-scale implementation.

Volatile fatty acids production from biowaste at mechanical-biological treatment plants: Focusing on fermentation temperature.

The impact of temperature (20, 35, 45, 55, 70 °C) on volatile fatty acid (VFA) production from biowaste collected at a mechanical-biological treatment plant was analysed. Additionally, relevant streams of the treatment plant were characterised to assess seasonality effects and conceive the integration of a fermentation unit. Batch fermentation tests at 35 °C showed the highest VFA yields (0.49-0.59 gCODVFA/gVS). The VFA yield at 35 °C was 2%, 6%, 10% and 14% higher than at 55, 45, 20 and 70 °C, respectively. The VFA profile was not affected by the fermentation temperature nor seasonality and was dominated by acetic, propionic and butyric acid (75-86% CODVFA). The concentration of non-VFA soluble COD and ammoniacal nitrogen in the fermentation liquor increased with temperature. The fermentation unit in the treatment plant was conceived after the pulper and hydrocyclones and before the anaerobic digester, while the fermenter temperature depends on the VFA application.

Exploring the potential of co-fermenting sewage sludge and lipids in a resource recovery scenario.

In this study, co-fermentation of primary sludge (PS) or waste activated sludge (WAS) with lipids was explored to improve volatile fatty acid production. PS and WAS were used as base substrate to facilitate lipid fermentation at 20 °C under semi-aerobic conditions. Mono-fermentation tests showed higher VFA yields for PS (32-89 mgCOD gVS-1) than for WAS (20-41 mgCOD gVS-1) where propionate production was favoured. The principal component analysis showed that the base substrate had a notable influence on co-fermentation yields and profile. Co-fermentation with WAS resulted in a greater extent of oleic acid degradation (up to 4.7%) and evidence of chain elongation producing valerate. The occurrence of chain elongation suggests that co-fermentation can be engineered to favour medium-chain fatty acids without the addition of external commodity chemicals. BMP tests showed that neither mono-fermentation nor co-fermentation had an impact on downstream anaerobic digestion.

Techno-economic analysis of combining forward osmosis-reverse osmosis and anaerobic membrane bioreactor technologies for municipal wastewater treatment and water production.

The economic feasibility of combining forward osmosis (FO), reverse osmosis (RO) and anaerobic membrane bioreactor (AnMBR) technologies for municipal wastewater treatment with energy and water production was analysed. FO was used to pre-concentrate the AnMBR influent, RO for draw solution regeneration and water production, and AnMBR for wastewater treatment and energy production. The minimum wastewater treatment cost was estimated at 0.81 € m-3, achieved when limiting the FO recovery to 50% in a closed-loop scheme. However, the cost increased to 1.01 and 1.27 € m-3 for FO recoveries of 80% and 90%, respectively. The fresh water production cost was estimated at 0.80 and 1.16 € m-3 for an open-loop scheme maximising water production and a closed-loop scheme, respectively. The low FO membrane fluxes were identified as a limiting factor and a sensitivity analysis revealed that FO membrane fluxes of 10 LMH would significantly improve the competitiveness of FO-RO + AnMBR technology.

Enhancement of Volatile Fatty Acids Production from Food Waste by Mature Compost Addition.

Food waste (FW) collected from a university canteen was treated in acidogenic fermenters to produce volatile fatty acids (VFA) under biological pretreatment with mature compost. Batch assays working at pH 6 revealed an increment of 9.0%, 7.9%, and 4.1% (on COD basis) of VFA concentration when adding 2.5%, 3.5%, and 4.5% w/w of mature compost, respectively, even though the volatile solids (VS) concentration of food waste was lower in the tests with increasing doses of mature compost. For batch tests at pH 7, this VFA generation improvement was lower, even though enhanced COD solubilization was recorded. Operating in semi-continuous conditions at 35 °C, pH of 6, and hydraulic retention time (HRT) of 3.5 days, the addition of 2.5% w/w of mature compost led to a VFA concentration up to 51.2 ± 12.3% more (on VS basis) when compared to a reference reactor without compost addition. Moreover, the percentage of butyric acid on VS basis in the fermentation broth working at a pH of 6 increased from up to 12.2 ± 1.9% (0% compost addition) to up to 23.5 ± 2.7% (2.5% compost addition). The VFA production was not improved when a higher percentage of mature compost was used (3.5% instead of 2.5% w/w), and it slightly decreased when mature compost addition was lowered to 1.5% w/w. When working at a pH of 7 in the semi-continuous fermenters with the addition of 2.5% w/w mature compost at an HRT of 3.5 days, an improvement of 79% and 104% of the VFA concentration (on VS basis) were recorded as compared to fermenters working at a pH of 6 with 2.5% and 0% w/w of mature compost addition, respectively. At a pH of 7, higher production of propionic and valeric acids was found with respect to the reactor working at a pH of 6. The effect of pH on VFA generation was estimated to have greater contribution than that of only biological pretreatment using mature compost. At a pH of 7, the VFA yield was higher for the fermenter working with 2.5% w/w mature compost but at a pH of 7 and HRT of 5 days, the effect of mature compost on VFA production improvement was lower than that obtained at a pH of 6. Moreover, higher solubilization in terms of soluble chemical oxygen demand and total ammonium was detected when biological pretreatment using mature compost was applied at both a pH of 6 and a pH of 7, which indicates enhanced hydrolysis in both conditions.

Volatile fatty acid production from mesophilic acidogenic fermentation of organic fraction of municipal solid waste and food waste under acidic and alkaline pH.

This study is focused on the effects of pH on the production of volatile fatty acids (VFAs) and their distribution through the acidogenic fermentation of source-sorted organic fraction of municipal solid waste (OFMSW) from a mechanical-biological treatment (MBT) plant, and food waste (FW) from a university canteen. In semi-continuous lab-scale digesters using OFMSW at a hydraulic retention time (HRT) of 3.5 days under acidic conditions (pH 6.0), the VFA concentration in the effluent increased to 9.8-11.5 g L-1 (VS content of the feedstock between 4.2 and 5.2% w/w), while its individual VFA profiling was similar to the influent which was already pre-fermented (namely, C2 35-41%, C3 18-22%, C4 17-21%, and C5 9-12%). When working with the same conditions but using FW as feedstock, an effluent with a VFA concentration up to 11.5 g VFA L-1 (FW with a VS content of 5.5% w/w) and a stable distribution of C2 and C4 acids (up to 60.3% and 12.9%, respectively) but with very low quantities of C3 and C5 acids (lower than 1.8 and 2.7%, respectively) was obtained. Anaerobic batch tests using FW revealed that alkaline pH near 9 could lead to higher VFA production with high acetic acid content when compared to pH 6. In the semi-continuous fermenters working at alkaline conditions (pH 9.5-10) using OFMSW and FW, an enhanced solubilization of organic matter was registered with respect to the fermenters working under acidic conditions. This fact was not reflected in a higher VFA production when using OFMSW as feedstock, probably due to free ammonia inhibition, since OFMSW was mixed in the MBT plant with supernatant from anaerobic digestion of this biowaste. However, when using FW, alkaline conditions lead to an enhanced VFA production with respect to the reactor working under acidic conditions, being acetic acid the predominant product, which represented up to 91% of the VFA spectrum obtained.

Influence of temperature on the partial nitritation of reject water in a granular sequencing batch reactor.

Two Granular Sequencing Batch Reactors were operated to perform partial nitrification of sludge reject water at different temperatures, from 25-41 degrees C. Every temperature was fixed for about a month in order to evaluate the nitritation rate, morphological features of aggregates and bacterial populations. The optimum temperature was found between 33 and 37 degrees C in terms of nitritation rate. Morphological features of granules did not show significant changes with temperature in the range between 28 and 37 degrees C; Feret diameter remained at 5.8 +/- 0.7mm and roundness was 0.76 +/- 0.02. Lower temperatures promoted the appearance of filamentous bacteria, leading to an increase of the sludge volume index (SVI) and a consequent reduction of biomass concentration. When the temperature was increased to 39 degrees C, more than the 80% of aggregates showed a diameter higher than 6mm but density decreased from 28 to 19 g VSS L(-1), resulting in an increase of the SVI from 33 to 80 mL g(-1). The establishment of 41 degrees C caused a rapid destabilization of the system and nitritation activity disappeared. Bacterial populations did not experience significant changes during the experimental period and Nitrosomonas was the dominant species at all the temperatures assayed.

Codigestion of solid wastes: a review of its uses and perspectives including modeling.

The last two years have witnessed a dramatic increase in the number of papers published on the subject of codigestion, highlighting the relevance of this topic within anaerobic digestion research. Consequently, it seems appropriate to undertake a review of codigestion practices starting from the late 1970s, when the first papers related to this concept were published, and continuing to the present day, demonstrating the exponential growth in the interest shown in this approach in recent years. Following a general analysis of the situation, state-of-the-art codigestion is described, focusing on the two most important areas as regards publication: codigestion involving sewage sludge and the organic fraction of municipal solid waste (including a review of the secondary advantages for wastewater treatment plant related to biological nutrient removal), and codigestion in the agricultural sector, that is, including agricultural - farm wastes, and energy crops. Within these areas, a large number of oversized digesters appear which can be used to codigest other substrates, resulting in economic and environmental advantages. Although the situation may be changing, there is still a need for good examples on an industrial scale, particularly with regard to wastewater treatment plants, in order to extend this beneficial practice. In the last section, a detailed analysis of papers addressing the important aspect of modelisation is included. This analysis includes the first codigestion models to be developed as well as recent applications of the standardised anaerobic digestion model ADM1 to codigestion. (This review includes studies ranging from laboratory to industrial scale.).