Large-Scale Synthesis of Hybrid Conductive Polymer-Gold Nanoparticles Using "Sacrificial" Weakly Binding Ligands for Printing Electronics.

We describe the gram-scale synthesis of hybrid gold nanoparticles with a shell of conductive polymers. A large-scale synthesis of hexadecyltrimethylammonium bromide (CTAB)-capped gold nanoparticles (AuNP@CTAB) was followed by ligand exchange with conductive polymers based on thiophene in a 10 L reactor equipped with a jacket to ensure a constant temperature of 40 °C and a mechanical stirrer. Slow and controlled reduction of the gold precursors and the presence of small amounts of silver nitrate are revealed to be the critical synthesis variables to obtain particles with a sufficiently narrow size distribution. Batches of approximately 10 g of faceted AuNP@CTAB with tunable average particle sizes from 54 to 85 nm were obtained per batch. Ligand exchange with poly(3,4-ethylenedioxythiophene):polystyrene sulfonate (PEDOT:PSS) in the same reactor then yielded hybrid Au@PEDOT:PSS nanoparticles. They were used to formulate sinter-free inks for the inkjet printing of conductive structures without the need for a sintering step.

Drying of electrically conductive hybrid polymer-gold nanorods studied with in situ microbeam GISAXS.

Gold nanorods (AuNRs) with conductive polymer shells are interesting colloidal building blocks for electronics. Hybrid particles with AuNR cores and poly(3,4-ethylenedioxythiophene) or polystyrene sulfonate (PEDOT:PSS) shells were prepared as stable aqueous dispersions. Film formation during the drying of such dispersions is known to affect the electric conductivity of the material. We observed the mechanisms of drying in thin, spray-coated films with grazing incidence small-angle X-ray scattering (GISAXS). A sparse, uniform monolayer formed because the anisotropic shape of the AuNR inhibited "coffee-ring" effects. We used generalized two-dimensional correlation (2DC) spectroscopy to analyze the GISAXS data and to decipher the microscopic structure formation of the film during drying. Four major scattering peaks were attributed to porous PEDOT, PSS, Au, and the substrate layer. Their time-dependent intensity indicated the sequence of film formation: AuNRs with mobile shells arranged on the substrate first, and PEDOT and then PSS dried sequentially around the gold core. We discuss the final phase-separation of PEDOT:PSS on the hybrid rods.