ABSTRACT
The centrifugal spinning (CS) method could address common issues such as low production rate and high energy consumption in the industry of nonwoven textile fabrication. Similarly to cotton candy production, the high-speed rotating reservoir extrudes melt or solvent-based polymer from orifices to produce fibres. Using polymer melt avoids solvent elimination and toxicity, but the process is more difficult. Thus, a versatile lab-scale hot melt spinneret with the ability to pour pellets inside continuously to expand our knowledge of the CS method and investigating different extrusion geometries such as nozzlefree is developed. Among the controllable parameters are, the spinneret heating temperature (up to 300°C), its two interchangeable 3D printer nozzles. An Arduino code is used to stabilize the temperature. The system performance is investigated with polypropylene and polylactide. The results show that fibres under 15 µm in diameter are produced. This work is licensed under CC BY-NC 4.0. To view a copy of this license, visithttp://creativecommons.org/licenses/by-nc/4.0/.
ABSTRACT
With growing restrictions on the exploitation and trade of current stringed musical instruments fingerboard materials such as ebony and rosewood, for economical and ethical reasons, instrument makers are looking for alternative materials. The present work describes the development of a homogeneous 60% bio-based flax fibre composite material with physical properties similar to commonly used fingerboard woods. As a proof of concept, prototype guitar neck was built using the material, demonstrating its compatibility with existing guitar manufacturing techniques.
ABSTRACT
In the present work, a conductive film of silver nanoparticles (nAg) as a novel heating element type, called susceptor, was developed and tested for induction welding of carbon fiber/polyphenylene sulfide (CF/PPS) thermoplastic composites, i.e., unidirectional pre-impregnated 16 plies of CF/PPS compression-molded in a quasi-isotropic stacking sequence. The nAg were synthesized, dispersed in deionized (DI) water and casted onto a pure PPS film, resulting in a conductive film upon the evaporation of DI water and thermal post-annealing. The thermal annealing at 250 °C significantly (by 7 orders) decreased the film's electrical resistivity from 9.4 × 103 down to 3.1 × 10-4 Ω cm. The new susceptors led to fast heating rates in induction welding when compared to the standard stainless steel mesh susceptors under similar welding conditions. Lap shear mechanical testing revealed that the apparent lap shear strength (LSS) is sensitive to the susceptors' resistivity and the input current. A relatively high LSS value was achieved for the specimens welded using the new susceptors which exceeded the value of those welded using stainless steel mesh susceptors (28.3 MPa compared to 20 MPa). The weld interface and specimens' cross-section observation revealed that the nAg were dispersed and embedded into the resin upon welding. This study contains preliminary results that show high potential of nanoparticles as effective susceptors to further improve the mechanical performance of the joints in welding of thermoplastic composites.
ABSTRACT
The integration of nanotechnology into three-dimensional printing (3DP) offers huge potential and opportunities for the manufacturing of 3D engineered materials exhibiting optimized properties and multifunctionality. The literature relating to different 3DP techniques used to fabricate 3D structures at the macro- and microscale made of nanocomposite materials is reviewed here. The current state-of-the-art fabrication methods, their main characteristics (e.g., resolutions, advantages, limitations), the process parameters, and materials requirements are discussed. A comprehensive review is carried out on the use of metal- and carbon-based nanomaterials incorporated into polymers or hydrogels for the manufacturing of 3D structures, mostly at the microscale, using different 3D-printing techniques. Several methods, including but not limited to micro-stereolithography, extrusion-based direct-write technologies, inkjet-printing techniques, and popular powder-bed technology, are discussed. Various examples of 3D nanocomposite macro- and microstructures manufactured using different 3D-printing technologies for a wide range of domains such as microelectromechanical systems (MEMS), lab-on-a-chip, microfluidics, engineered materials and composites, microelectronics, tissue engineering, and biosystems are reviewed. Parallel advances on materials and techniques are still required in order to employ the full potential of 3D printing of multifunctional nanocomposites.
