Textile dyeing wastewater treatment by Penicillium chrysogenum: Design of a sustainable process.

In this work a parametric study and a bench bioreactor degradation test of Direct Black 22 (DB22) by Penicillium chrysogenum was performed as a first approach to an industrial application, framed within a policy of sustainable processes development. Three ancillary carbon sources and their optimum initial concentrations were studied. These were: glucose, potato starch and potato industry wastewater. Their optimum initial concentration was 6 g/L. The use of potato starch as co-substrate showed the highest decolorization rate and COD removal. Degradation of DB22 using different immobilization supports (stainless steel sponge, loofah sponge and polyethylene strips) was studied and the results showed that the time needed for the treatment decreased from 6 to 4 d. Phytotoxicity was evaluated in the final products of the immobilized cells assays, using Lactuca sativa seeds. For all treatments phytoxicity was reduced with respect to the untreated wastewater, except for the assays using polyethylene strips. Finally, the reuse of the biomass attached to different carriers and the performance of the treatment of DB22 in a 1 L bench scale bioreactor were tested. P. chrysogenum decolorized at least four sucesives reuses. The reactor assays showed a better performance of the treatment.

Towards an ideotype for food-fuel dual-purpose wheat in Argentina with focus on biogas production.

BACKGROUND: Wheat straw, one of the most abundant agricultural residues worldwide, can be used to produce biogas, which is considered one of the most efficiently produced renewable energies. Wheat grown with the dual-purpose of producing food and biogas should display simultaneously high grain and straw yields, low lodging susceptibility and high conversion efficiency of straw into biogas. The aims of this study were to determine the best food-fuel dual-purpose wheat candidates among 36 wheat genotypes-including French, CIMMYT and local (Criollo) germplasm-used in breeding programs in Argentina and to gain some insights into the relationships between key traits relevant for dual-purpose wheat genotypes. RESULTS: High variability in individual key traits for dual-purpose wheat ideotype has been found. Genotypes of French origin displayed the highest grain yield, and those of CIMMYT origin, the lowest straw yield. Genotypes of Criollo origin showed the highest lodging susceptibility, and French ones, the lowest. Straw yield was positively correlated with grain yield in all genotypes, and negatively correlated with plant height in genotypes of Criollo origin. Straw conversion into biogas was measured in terms of the biogas potential production and kinetic parameters Bmax (maximum specific biogas production) and k (first-order kinetic constant) were analyzed. All key traits were analyzed together by a principal component analysis. Baguette 31 and SNR Nogal, two genotypes of French origin, showed high grain yield, high-to-very high straw yield, low lodging susceptibility, and moderate-to-high Bmax and k. Buck Guapo and Buck Baqueano, two genotypes of Criollo origin, displayed good values for grain yield, straw yield and Bmax and k. However, their high lodging susceptibility precludes their production in shallow soils or high-input systems. Lastly, some old genotypes (e.g. Klein Atlas) harbored a good combination of all key traits and could prove valuable to be included in future breeding programs for dual-purpose wheat. CONCLUSIONS: While none of the genotypes excelled in every key trait, a few candidates showed potential for dual-purpose ideotype, particularly Baguette 31 and SNR Nogal. The challenge lays in gathering all attributes for food and 2G fuel in the same genotype.

Biodegradation of textile wastewater: enhancement of biodegradability via the addition of co-substrates followed by phytotoxicity analysis of the effluent.

This work reports on the biodegradation of textile wastewater by three alternative microbial treatments. A bacterial consortium, isolated from a dyeing factory, showed significant efficacy in decolourizing wastewater (77.6 ± 3.0%); the decolourization rate was 5.80 ± 0.31 mg of azo dye·L-1·h-1, without the addition of an ancillary carbon source (W). The degradation was 52% (measured as COD removal) and the products of the treatment showed low biodegradability (COD/BOD5 = 4.2). When glucose was added to the wastewater, (W + G): the decolourization efficiency increased to 87.24 ± 2.5% and the decolourization rate significantly improved (25.67 ± 3.62 mg·L-1·h-1), although the COD removal efficiency was only 44%. Finally, the addition of starch (W + S) showed both a similar decolourization rate and efficiency to the W treatment, but a higher COD removal efficiency (72%). In addition, the biodegradability of the treated wastewater was considerably improved (COD/BOD5 = 1.2) when starch was present. The toxicity of the degradation products was tested on Lactuca sativa seeds. In all treatments, toxicity was reduced with respect to the untreated wastewater. The W + S treatment gave the best performance.

Design and testing of a pilot scale magnetic separator for the treatment of textile dyeing wastewater.

Iron nanoparticles can be incorporated on the structure of natural clays to obtain magnetic clays, an adsorbent that be easily removed from a wastewater by magnetic means. Magnetic clays have high adsorption capacities of different contaminants such as heavy metals, fungicides, aromatic compounds and colorants and show rapid adsorption kinetics, but crucial data for achieving its full or pilot scale application is still lacking. In this work, magnetic bentonites with different amounts of magnetite (iron fractions on the clay of 0.55, 0.6 and 0.6) were used to remove color from a real textile wastewater. On a first stage the optimal conditions for the adsorption of the dye, including pH, temperature and clay dosage were determined. Also design parameters for the separation process such as residence time, distance from magnet to magnetic clay and magnet strength were obtained. Finally a pilot scale magnetic drum separator was constructed and tested. A removal of 60% of the dye from a wastewater that contained more than 250 ppm of azo dye was achieved with only 10 min of residence time inside the separator.

Scaling up and kinetic model validation of Direct Black 22 degradation by immobilized Penicillium chrysogenum.

This research was undertaken to develop tools that facilitate the industrial application of an immobilized loofah-fungi system to degrade Direct Black 22 (DB22) azo dye. In laboratory-scale tests, the DB22, and loofah as support, were used. Assays without loofah were used as a free-cells control. The use of natural carriers to facilitate adhesion and growth of the fungi has shown favorable results. The degradation rate of immobilized cells increased twice as compared to free-cells control. At day 5 the decolorization was almost complete, while without loofah the total decolorization took more than 10 days. After 10 days, the extent of growth was nine times higher for the immobilized assays in comparison with the control flask. In subsequent experiments decolorization of DB22 was proven in a bench-scale reactor. A previously developed kinetic model was validated during the process. The model validation over free-cells assays gives an average normalized root mean squared error (ANRMSE) of 0.1659. Recalibration steps allowed prediction of the degradation with immobilized cells, resulting in an ANRMSE of 0.1891. A new calibration of the model during the scaling-up process yielded an ANRMSE of 0.1136 for DB22. The results presented encourage the use of this modeling tool in industrial scale facilities.

Kinetic Modeling of Sunflower Grain Filling and Fatty Acid Biosynthesis.

Grain growth and oil biosynthesis are complex processes that involve various enzymes placed in different sub-cellular compartments of the grain. In order to understand the mechanisms controlling grain weight and composition, we need mathematical models capable of simulating the dynamic behavior of the main components of the grain during the grain filling stage. In this paper, we present a non-structured mechanistic kinetic model developed for sunflower grains. The model was first calibrated for sunflower hybrid ACA855. The calibrated model was able to predict the theoretical amount of carbohydrate equivalents allocated to the grain, grain growth and the dynamics of the oil and non-oil fraction, while considering maintenance requirements and leaf senescence. Incorporating into the model the serial-parallel nature of fatty acid biosynthesis permitted a good representation of the kinetics of palmitic, stearic, oleic, and linoleic acids production. A sensitivity analysis showed that the relative influence of input parameters changed along grain development. Grain growth was mostly affected by the specific growth parameter (µ') while fatty acid composition strongly depended on their own maximum specific rate parameters. The model was successfully applied to two additional hybrids (MG2 and DK3820). The proposed model can be the first building block toward the development of a more sophisticated model, capable of predicting the effects of environmental conditions on grain weight and composition, in a comprehensive and quantitative way.

A kinetic study of textile dyeing wastewater degradation by Penicillium chrysogenum.

The potential of Penicillium chrysogenum to decolorize azo dyes and a real industrial textile wastewater was studied. P. chrysogenum was able to decolorize and degrade three azo dyes (200 mg L(-1)), either independently or in a mixture of them, using glucose as a carbon source. A kinetic model for degradation was developed and it allowed predicting the degradation kinetics of the mixture of the three azo dyes. In addition, P. chrysogenum was able to decolorize real industrial wastewater. The kinetic model proposed was also able to predict the decolorization of the real wastewater. The calibration of the proposed model makes it a useful tool for future wastewater facilities' design and for practical applications.

Evaluation of potato-processing wastewater treatment in a microbial fuel cell.

Wastewaters from potato-processing industries have been traditionally treated by a sequence of steps that include the production of methane as the anaerobic one. This work explores the feasibility of replacing or supplementing methanogenesis with the emerging technology of microbial fuel cells (MFCs). Electricity producing biofilms have been enriched from a real anaerobic sludge, and the conversion of potato-processing wastewater into electricity has been studied. When tested as a single treatment step, MFCs were able to process the wastewater with high COD removal but with low energetic conversion efficiency. On the other hand, as a complimentary step for methanogenesis, they improved conversion efficiency and significantly reduced the organic matter load of the final effluent. These results point at the combination of the energetic yield of methanogenesis and the improved COD removal of the electricity producing treatment as the implementation choice.