Design of an Active Cooling System for Thermally Activated Soft Actuators.

A new type of actuator made from twisting a silver-plated nylon thread presents new possibilities for the way wearable mechatronic rehabilitation devices are designed. The twisted coiled actuator (TCA) has been previously shown to provide a power density up to 100 times that of biological muscles, while also encompassing biomimetic characteristics. However, since TCAs require heat to contract, the main drawbacks preventing this type of actuator are its inherent low efficiency and slow reaction times. To combat both of these issues, a simple tube enclosure was designed to provide active cooling using forced air. The two main parameters affecting the efficiency and bandwidth are the cooling air pressure and tube diameter. This study presents a two-way repeated measures test to compare these parameters on the cooling and heating rates of the TCA system, as well as the thermal capacitance with three pressure levels (10, 15, and 20 psi) and three tube diameters (4, 4.5, and 5 mm). The results show that an increase in pressure significantly improves the rate of cooling, while a decrease in tube diameter has negative effects on the efficiency and cooling rate of the system. The mean values of the cooling time $(\tau_{\text {cool}})$ were 2.972, 2.210, and 2.682 seconds for 4, 4.5, and 5 mm diameters, respectively. These results indicate that a decrease in diameter improves the cooling rate up to the point at which the walls of the tube become so close to the TCA strand, that they prevent rapid heat transfer while cooling.

Stiffness control of a nylon twisted coiled actuator for use in mechatronic rehabilitation devices.

Mechatronic rehabilitation devices, especially wearables, have been researched extensively and proven to be promising additions to physical therapy, but most designs utilize traditional actuators providing unnatural, robot-like movements. Therefore, many researchers have focused on the development of actuators that mimic biological properties to provide patients with improved results, safety, and comfort. Recently, a twisted-coiled actuator (TCA) made from nylon thread has been found to possess many of these important properties when heated, such as variable stiffness, flexibility, and high power density. So far, TCAs have been characterized in controlled environments to define their fundamental properties under simple loading configurations. However, for an actuator like this to be implemented in a biomimetic design such as an exoskeleton, it needs to be characterized and controlled as a biological muscle. One major control law that natural muscles exhibit is stiffness control, allowing humans to passively avoid injury from external forces, or move the limbs in a controlled or high impact motion. This type of control is created by the antagonistic muscle arrangement. In this paper, an antagonistic apparatus was developed to model the TCAs from a biological standpoint, the stiffness was characterized with respect to the TCA temperature, and a fully functional stiffness and position controller was implemented with an incorporated TCA thermal model. The stiffness was found to have a linear relationship to the TCA temperatures (R2=0.95). The controller performed with a stiffness accuracy of 98.95% and a position accuracy of 92.7%. A final trial with varying continuous position input and varying stepped stiffness input exhibited position control with R2=0.9638.