ABSTRACT
Nowadays, with the evolution of technology, rare earths are raw materials for a multitude of products, especially in high technological applications. A high amount of REEs is used in the production of permanent magnets, particularly NdFeB. The demand for some of the REEs, including neodymium, praseodymium, and dysprosium, is expected to increase in the coming years. REEs are defined as critical materials due to their high supply risk and economic importance. Recycling secondary raw materials for supplying REEs in the future is one promising option, and one of the best candidates is NdFeB magnets. NdFeB magnets include approximately 30% REEs and 66% of iron. For the near-zero-waste concept, the recovered iron from NdFeB must be evaluated in other applications. In this study, the near-zero-waste valorization concept for EoL-NdFeB magnets is developed, and high-purity REEs are achieved with a two-step process, including leaching and adsorption using alginate beads. Moreover, antimicrobial Fe alginate beads are produced in the leach liquor via adsorption. The antimicrobial activity of the produced Fe alginate beads is evaluated with disc diffusion and broth dilution methods against Gram-positive Staphylococcus aureus and Gram-negative Escherichia coli. The most effective antibacterial Fe alginate beads are against E. coli and S. aureus with inhibitions of 87.21 and 56.25%, respectively.
ABSTRACT
In this study, a magnetic adsorbent material was produced, by environmentally friendly and inexpensive precursor materials, to clean wastewater that may result from primary and secondary rare earth metal (REM) production. Then, the absorption of Nd3+ ions from wastewater was done and this process's kinetic and isotherm models were developed. Thus, the removal of Nd3+ from wastewater with magnetic materials was accomplished, and then, this precious metal was recovered by using different acid media. First, Fe sub-micron particles were successfully produced by the polyol method. To increase the stability of Fe-based particles, their surfaces were covered with an oxide layer, and the average thickness was determined as 16 nm. The synthesized Fe particles were added into the calcium alginate beads and then coated with chitosan to increase the pH stability of the gels. The chemical composition of the gels was determined by Fourier transform infrared spectroscopy, the thermal properties were determined by differential scanning calorimetry, and the magnetic properties were determined by vibrating-sample magnetometer analysis. The magnetic saturation of the hydrogels was 0.297 emu/g. After the production of magnetic calcium alginate hydrogels, Nd3+ ion removal from wastewater was done. Wastewater was cleaned with 94.22% efficiency. The kinetic models of the adsorption study were derived, and isotherm studies were done. Adsorption reaction fitted different kinetic models at different time intervals and the Freundlich isotherm model. The effect of pH, temperature, and solid-liquid ratio on the system was determined and the thermodynamic constants of the system were calculated. After the adsorption studies, Nd3+ ions were regenerated in different acid environments and achieved an 87.48% efficiency value. The removal of Nd3+ ions from wastewater was carried out with high efficiency, the gels obtained as a result of adsorption were regenerated with high efficiency by using acid media, and it was predicted that the gels could be reused. This study is thought to have reference results not only for the removal of REM from wastewater by magnetic adsorption materials but also for the adsorption of heavy metals from wastewater.
ABSTRACT
The increasing production of neodymium-iron-boron (NdFeB) magnets for technological applications results in disposal problems. NdFeB magnets contain a significant quantity of rare earth elements (REEs). China is the largest REEs producer, but it applies quotas and increases the export prices of REEs. To address this issue, this study aims at investigating the recovery process of REEs from scrap NdFeB magnets. After oxidation of NdFeB magnet powders, selective leaching with nitric acid was carried out to achieve high-purity REE-rich leaching liquor. First, the oxidation kinetics of NdFeB powders was studied in detail to determine the oxidation temperature and duration. Afterwards, the effects of selective leaching parameters, including acid concentration, leaching temperature, stirring speed and solid/liquid ratio, were examined by analysis of variance (ANOVA) analysis based on Taguchi method. The most substantial parameters were assigned to be the temperature and solid/liquid ratio. Eventually, the dissolution kinetics were studied to propose a model for REEs. Several universal equations for dissolution kinetics were tested, and (1 - (1 - x) = k × tn) gives the best results for REEs. The findings show that the leaching process follows the shrinking core model. Activation energy was calculated to be 40.375 kJ mol-1 for REEs. As the last step, the iron dissolved during leaching was precipitated as hematite in the autoclave. The hematite precipitation experiments were performed based on the Box-Behnken design. The effect of precipitation parameters was investigated by ANOVA analysis, and the precipitation process was optimized using response surface methodology (RSM), which resulted in the minimum iron and maximum REEs content in the leach liquor.
ABSTRACT
NdFeB magnets are employed in various technological applications due to their outstanding magnetic properties, such as high maximum energy product, high remanence and high coercivity. Production of NdFeB has gathered more interest, therefore the demand for rare earth elements (REEs) has continuously increased. The recovery of REEs has become essential to satisfy this demand in recent years. In the present study, a promising flowsheet is proposed for REEs recovery from NdFeB magnets, as follows: (1) acid baking, (2) employment of ultrasound-assisted water leaching, (3) the production of rare earth oxides (RE oxides) by a solution combustion method, and (4) a calcination process. There are several problems in conventional precipitation such as loss of a high amount of metal during precipitation and use of a high amount of precipitation agents. It is worth mentioning that the consumed precipitation agents in the solution are not easily recyclable. This study aims especially to investigate the production of RE oxides from recycled NdFeB magnets by solution combustion as an alternative to conventional precipitation methods. In this way, impurities that may have come to the system from the precipitation agents were prevented. Moreover, in the production of RE oxides via the above-mentioned method, precipitation agents and filtration steps were not necessary.
ABSTRACT
In this study, an abundant and eco-friendly photocatalytic material, Fe2O3 particles were synthesized by sonochemical method. Morphological and microstructural investigations of synthesized undoped and Ni, Co-doped Fe2O3 particles were performed. The effect of particle morphology and microstructure on its photocatalytic performance was further investigated. Comparative studies for evaluating particle crystallite sizes were conducted by Williamson-Hall (W-H) method and modified Debye-Scherrer (MDS). Crystallite sizes and lattice strains of Fe2O3 induced by process parameters were calculated by W-H method based on uniform deformation model (UDM). The crystallite sizes of the synthesized powders were calculated in the range of 200 nm and 76 nm by Williamson-Hall analysis. In addition to structural investigation, dislocation density of the synthesized particles was calculated by Williamson-Smallman relation. Afterwards, photocatalytic performance of Fe2O3 particles was investigated in detail. The photodegradation of methylene blue solutions in the presence of light in 20 min with samples 3,4, and 5 in 20 min were 0.937, 0.896, and 0.855, respectively. Moreover, the photodegradation of methylene blue solution with sample 5 for 15, 30, and 45 min were 0.9, 0.828, and 0.757, respectively. A photocatalytic activity of 24.25% has been observed under optimum conditions for the time interval of 45 min.
ABSTRACT
Nanoparticle properties are correlated to their size, size distribution, and shape; it is essential to accurately measure these features in the field of nanoscience. In this study, silver nanoparticles (AgNPs) were synthesized with the ultrasonic-spray-pyrolysis (USP) method from a water solution of silver nitrate. The synthesized AgNPs were characterized by Dynamic Light Scattering (DLS) analysis and Scanning Electron Microscopy (SEM) to reveal their size and size distribution. A search algorithm based on an image-processing technique to obtain particle size and particle-size distribution from SEM micrographs is proposed. In order to obtain more quantitative information and data with respect to the morphology of particles synthesized under different process parameters, SEM micrographs with a nonhomogeneous background contrast were examined via image-processing techniques in MATLAB. Due to the inhomogeneous contrast of SEM micrographs, defining an overall threshold value was insufficient in the detection of whole nanoparticles. Thus, subimages were directly created according to the maximum and minimum particle size specified by the user to determine local threshold values. The obtained results were automatically combined to represent both particle dimension and location in the SEM micrographs. We confirmed that the results of our DLS analysis, theoretical calculation, and image-processing technique were correlated with our expected results.
