ABSTRACT
Background: Lignocellulosic biomass has many functionalities that hold huge potential for material, energy or chemistry applications. To support advanced applications, the biomass must be milled into ultrafine powder to increase reactivity. This milling unit operation needs to be fully mastered to deliver high-quality standard end-products. Here we studied the relationship between the characteristics of the starting lignocellulosic plant material and the properties of the resulting ultrafine powder in different ball-mill process routes. Methods: Two lignocellulosic biomasses (pine bark and wheat straw) with contrasted compositional and mechanical properties were milled using three ball-mill set-ups delivering different balances of impact force and attrition force. The resulting powders were analysed for particle characteristics (size, agglomeration extent, shape) and powder flow properties (compressibility, cohesion) using a dynamic powder rheometer. Results: Pine bark is more amenable to a fast particle size reduction than the fibrous wheat straw. The resulting pine bark powders appear less compressible but much more cohesive than the straw powders due to particle shape, density and composition factors. The mill set-up working by attrition as dominant mechanical force (vibratory ball mill) produced a mix of large, elongated particles and higher amounts of fines as it acts mainly by erosion, the resulting powder being more prone to agglomerate due to the abundance of fines. The mill set-up working by impact as dominant mechanical force (rotary ball mill) produced more evenly distributed particle sizes and shapes. The resulting powder is less prone to agglomerate due to a preferential fragmentation mechanism. Conclusions: The attrition-dominant mill yields powders with dispersed particle sizes and shapes and the poorest flow properties, while the impact-dominant mill yields more agglomeration-prone powders. The mill set-up working with impact and attrition as concomitant mechanical forces (stirred ball mill) produces powders with better reactivity and flow properties compared to rotary and vibratory mills.
ABSTRACT
Lignocellulosic biomass represents a readily available reservoir of functional elements that can be an alternative to fossil resources for energy, chemicals and materials production. However, comminution of lignocellulosic biomass into fine particles is required to reveal its functionalities, improve its reactivity and allow practical implementation in the downstream processing steps (carrying, dosage, mixing, formulation, shaping ). The sources of lignocellulosics are diverse, with two main families, being agricultural and forest by-products. Due to plant specificity and natural variability, the itineraries of particle size reduction by dry processing, the behavior upon milling and therefore the characteristics of resulting powders can deeply vary according to various raw biomasses [[1], [2]]. This data article contains milling itineraries and granulometric properties of the resulting powders obtained from a collection of by-products from crops (flax fibers, hemp core, rice husk, wheat straw) and woods (pine wood pellets, pine bark, pine sawdust, Douglas shavings, chestnut tree sawdust) representative of currently used lignocellulosic biomass. Samples provided in the form of large pieces (hemp core, pine bark, Douglas shavings) were successively milled using different mills to progressively reduce the matter into coarse, intermediate and finally fine powders. The other samples, supplied as sufficiently small format, were directly processed in the fine powder mill. The machine characteristics and their operating parameters were recorded. The granulometric properties of the powders were analyzed with a laser granulometer and the main indicators related to the particle size distribution (PSD) are presented: (i) d10, d50 (or median diameter) and d90 which are the 10th, 50th and 90th percentiles of the cumulative volume distribution; (ii) the span, which evaluates the width of the particle size distribution; (iii) the calculated specific surface area of the powders which represents the sum of total surface exhibited by the particles per unit of gram and for some powders. The whole particle size distribution of a subset of produced powder samples are also provided for different milling times to illustrate the kinetics of particle size reduction. These data are stored in INRAE public repository and have been structured using BIOREFINERY ontology [3]. These data are also replicated in atWeb data warehouse providing additional query tools [[3], [4]].
