Continuous epitaxy of single-crystal graphite films by isothermal carbon diffusion through nickel.

Multilayer van der Waals (vdW) film materials have attracted extensive interest from the perspective of both fundamental research1-3 and technology4-7. However, the synthesis of large, thick, single-crystal vdW materials remains a great challenge because the lack of out-of-plane chemical bonds weakens the epitaxial relationship between neighbouring layers8-31. Here we report the continuous epitaxial growth of single-crystal graphite films with thickness up to 100,000 layers on high-index, single-crystal nickel (Ni) foils. Our epitaxial graphite films demonstrate high single crystallinity, including an ultra-flat surface, centimetre-size single-crystal domains and a perfect AB-stacking structure. The exfoliated graphene shows excellent physical properties, such as a high thermal conductivity of ~2,880 W m-1 K-1, intrinsic Young's modulus of ~1.0 TPa and low doping density of ~2.2 × 1010 cm-2. The growth of each single-crystal graphene layer is realized by step edge-guided epitaxy on a high-index Ni surface, and continuous growth is enabled by the isothermal dissolution-diffusion-precipitation of carbon atoms driven by a chemical potential gradient between the two Ni surfaces. The isothermal growth enables the layers to grow at optimal conditions, without stacking disorders or stress gradients in the final graphite. Our findings provide a facile and scalable avenue for the synthesis of high-quality, thick vdW films for various applications.

Chlorination behaviors for green and efficient vanadium recovery from tailing of refining crude titanium tetrachloride.

The refined tailing, generated from refining of titanium tetrachloride (TiCl4) for vanadium (V) removal, is a hazardous material to environment due to the high content of V. Aiming at effective and selective extraction of V from the refined tailing, a fluidized chlorination process was proposed in present work. The chlorination behaviors of the refined tailing which determine the efficiency and selectivity of V extraction were emphatically investigated. A resultant 96.36% of V and 4.23% of Ti can be synchronously extracted from the tailing at the optimum conditions of 800 °C for 60 min, with the pressure fraction of chlorine [P(Cl2)/P(Cl2 +N2)] = 0.5 and the mass fraction of petroleum coke in raw materials for chlorination at 10 wt%. High purity vanadium oxytrichloride (VOCl3, higher than 99.99 wt%) can be finally obtained via further simple purification of the collected chloride product. Moreover, the chlorination residue containing concentrated TiO2 has the potential to be further utilized for Ti extraction. Thus the process provides a new prospect for effective, clean and comprehensive utilization of the refined tailing, which can solve the hazardous waste recycle and environmental concerns simultaneously.