Design of Nanostraws in Amine-Functionalized MCM-41 for Improved Adsorption Capacity in Carbon Capture.

Polymeric amine encapsulation in high surface area MCM-41 particles for CO2 capture is well established but has the drawback of leaching out the water-soluble polymer upon exposure to aqueous environments. Alternatively, chemical (covalent) grafting amine functional groups from an alkoxysilane such as 3-aminopropyltriethoxysilane (APTES) on MCM-41 offer better stability against this drawback. However, the diffusional restriction exhibited by the narrow uniform MCM-41 pores (2-4 nm) may impede amine functionalization of the available silanol groups within the inner mesoporous core. This leads to incomplete amine functionalization and could reduce the CO2 adsorption capacity in such materials. Our concept to improve access to the MCM-41 interior is based on the incorporation of nanostraws with larger inner diameter (15-30 nm) to create a hierarchical porosity and enhance the molecular transport of APTES. Halloysite nanotubes (HNT) are used as tubular straws that are integrated into the MCM-41 matrix using an aerosol-assisted synthesis method. Characterization results show that the intrinsic structure of MCM-41 remains unaltered after the incorporation of the nanostraws and amine functionalization. At an optimal APTES loading of 0.5 g (X = 2.0), the amine-functionalized composite of MCM-41 with straws (APTES/M40H) has a 20% higher adsorption capacity than the amine-modified MCM-41 (APTES/MCM-41) adsorbent. Furthermore, the CO2 adsorption capacity APTES/M40H doubles that of APTES/MCM-41 when normalized based on the composition of MCM-41 in the composite particle with straws. The facile integration of nanostraws in MCM-41 leading to hierarchical porosities could be effective toward the mitigation of diffusional restriction in porous materials with potential for other catalytic and adsorption technologies.

Integrating Halloysite Nanostraws in Porous Catalyst Supports to Enhance Molecular Transport.

In many porous catalyst supports, the accessibility of interior catalytic sites to reactant species could be restricted due to limitations of reactant transport through pores comparable to reactant dimensions. The interplay between reaction and diffusion in porous catalysts is defined through the Thiele modulus and the effectiveness factor, with diffusional restrictions leading to high Thiele moduli, reduced effectivess factors, and a reduction in the observed reaction rate. We demonstrate a method to integrate ceramic nanostraws into the interior of ordered mesoporous silica MCM-41 to mitigate diffusional restrictions. The nanostraws are the natural aluminosilicate tubular clay minerals known as halloysite. Such halloysite nanotubes (HNTs) have a lumen diameter of 15-30 nm, which is significantly larger than the 2-4 nm pores of MCM-41, thus facilitating entry and egress of larger molecules to the interior of the pellet. The method of integrating HNT nanostraws into MCM-41 is through a ship-in-a-bottle approach of synthesizing MCM-41 in the confined volume of an aerosol droplet that contains HNT nanotubes. The concept is applied to a system in which microcrystallites of Ni@ZSM-5 are incorporated into MCM-41. Using the liquid phase reduction of nitrophenol as a model reaction catalyzed by Ni@ZSM-5, we show that the insertion of HNT nanostraws into this composite leads to a 50% increase in the effectiveness factor. The process of integrating nanostraws into MCM-41 through the aerosol-assisted approach is a one-step facile method that complements traditional catalyst preparation techniques. The facile and scalable synthesis technique toward the mitigation of diffusional restrictions has implications to catalysis and separation technologies.

Targeted and Stimulus-Responsive Delivery of Surfactant to the Oil-Water Interface for Applications in Oil Spill Remediation.

The use of chemical dispersants is a well-established approach to oil spill remediation where surfactants in an appropriate solvent are contacted with the oil to reduce the oil-water interfacial tension and create small oil droplets capable of being sustained in the water column. Dispersant formulations typically include organic solvents, and to minimize environmental impacts of dispersant use and avoid surfactant wastage it is beneficial to use water-based systems and target the oil-water interface. The approach here involves the tubular clay minerals known as halloysite nanotubes (HNTs) that serve as nanosized reservoir for surfactants. Such particles generate Pickering emulsions with oil, and the release of surfactant reduces the interfacial tension to extremely low values allowing small droplets to be formed that are colloidally stable in the water column. We report new findings on engineering the surfactant-loaded halloysite nanotubes to be stimuli responsive such that the release of surfactant is triggered by contact with oil. This is achieved by forming a thin coating of wax to stopper the nanotubes to prevent the premature release of surfactant. Surfactant release only occurs when the wax dissolves upon contact with oil. The system thus represents an environmentally benign approach where the wax coated HNTs are dispersed in an aqueous solvent and delivered to an oil spill whereupon they release surfactant to the oil-water interface upon contact with oil.