Eco-Design and Characterization of Sustainable Lightweight Gypsum Composites for Panel Manufacturing including End-of-Life Tyre Wastes.

The incorporation of rubber recycled aggregates from end-of-life tyres (ELT) in the manufacturing process of sustainable building materials has gained great interest in recent decades as a result of the large volume of this waste being generated annually. In this work, the objective is to make a contribution towards the circularity of construction products by carrying out a physico-mechanical characterisation of new gypsum composites made with the incorporation of these recycled rubber aggregates. To this end, up to 30% by volume of the original raw material has been substituted, analysing the mechanical resistance to bending and compression. Although lower than those of traditional gypsum material, both properties exceed the limits set at 1 and 2 MPa, respectively, by the current regulations. In addition, water absorption by capillarity significantly decreases, and thermal conductivity is reduced by more than 35% with respect to the reference material. Finally, in order to provide the research with a practical application, a prefabricated plate design has been proposed that incorporates the gypsum materials studied and an agglomerated rubber band that increases the thermal resistance and improves the efficiency of the designed construction system. In this way, this research reflects the potential of these novel building materials and explores new avenues for their application in building construction.

Towards a more sustainable environmentally production system for the treatment of recycled aggregates in the construction industry: An experimental study.

The reuse and recycling of construction and demolition waste is becoming an advisable choice to reduce the consumption of key raw materials and the environmental impact generated by the construction of new buildings. This study proposes the introduction of two new stages of recycled aggregate processing that allow redesigning the production process of recycled aggregates towards a more sustainable and eco-friendly system: sieving with secondary crushing and washing. Based on an experimental study, our findings show that the new stages reduce significantly the content of impurities and the water absorption of recycled aggregates, obtaining a better final product (i.e. cement mortar) for buildings. Moreover, the new final product made with treated recycled aggregates also experiences significant improvements in their physical and mechanical properties (i.e.: increased on average, 5% in flexural strength, 6% in compression strength and reduced shrinkage by 2%), in turn reducing both the costs associated with the manufacture of the new product and its environmental impact compared to other products that solely include untreated recycled aggregates. The potential economic and solid waste management implications for firms that choose to deploy the new production system depicted are also discussed.

Characterization of Three Types of Recycled Aggregates from Different Construction and Demolition Waste: An Experimental Study for Waste Management.

Achieving sustainable management and efficient use of natural resources stands out as one of the goals included in the Goals for Sustainable Development in the 2030 Agenda. The construction sector is currently far from presenting an efficient model in terms of treating waste generated by it. Variations in the physical and chemical properties of recycled aggregates coming from construction and demolition waste are one of the main reasons of their limited use in the production of construction materials. This research presents a physicochemical characterization of three different types of recycled aggregates coming from different types of waste: concrete, ceramic and mixed. Physical characterization shows that recycled concrete aggregate has better physical properties compared with mixed recycled aggregate and ceramic recycled aggregate, which makes it more suitable for use in masonry mortars and concrete, due to its higher dry density (2210.33 kg/m3), its lower content of fines (5.17%), its lower friability coefficient (24.60%), and its water absorption coefficient (6.70%). Chemical characterization shows that none of the tested recycled aggregates contains traces of harmful chemical agents that exceed the limits established by the reference regulations. Finally, the statistical analysis shows good homogeneity for these raw materials, obtaining low coefficients of variation and values within the recommended in each of the calculated confidence intervals.

Characterization and under Water Action Behaviour of a New Plaster-Based Lightened Composites for Precast.

Plaster is a construction material widely used for the production of prefabricated parts in building construction due to its high capacity for hygrothermal regulation, its good mechanical performance, and its fireproof nature, among other factors. Its historical use has been linked to ornamental elements, although more recent research is oriented towards the industrialisation of plaster composites and the design of prefabricated parts for false ceilings and interior partitions. In this work, the behaviour against water of four new plaster-based composite materials is studied, using additions of two types of super absorbent polymers (sodium polyacrylate and potassium polyacrylate) and a lightening material (vermiculite) in their manufacturing process. In addition, the transmission of water vapour through the samples was studied together with the water absorption capacity of the samples in order to check the suitability of the use of plaster-based materials exposed to these environments. The results of this study show that composites with the addition of super absorbent polymers as well as vermiculite significantly improve their water performance compared to traditional materials up to 7.3% water absorption with a minimal (13%) reduction in mechanical strength compared to current materials with similar additions. In this sense, a plaster material is obtained with wide possibilities of application in the construction sector that favours the development of sustainable and quality buildings, in line with Goal 9 for Sustainable Development included in the 2030 Agenda.

Performance Characterisation of a New Plaster Composite Lightened with End-of-Life Tyres' Recycled Materials for False Ceiling Plates.

Plaster is one of the most used and studied materials in the building process. This paper shows the result of the characterisation of a new plaster-based material enlightened and reinforced with polymers and end-of-life tyres' recycled materials. As far as end-of-life tyres are a common waste item, this paper offers new recycling possibilities, as well as significant improvements in new building materials. Mechanical, thermal conductivity, sound absorption, fire reaction and environmental impact are studied and analysed. Three different end-of-life tyres' recycled materials are used, two size rubber and textile fibres. A significant density reduction up to 17% was achieved mainly due to end-of-life materials lower density. Two thermal conductivity measurement methods, heat flux meter and guarded hot plate, were conducted and then compared. A 20% improvement with respect to the reference was achieved in those samples with textile fibre. The two methods' measurements got a 1% difference in all samples analysed except textile fibre. Thus, this allowed to validate these methods and assure these measurements. Sound absorption was also measured. These materials reached α = 0.32 in high frequencies. Performance in low frequencies were lower. Fire tests led to no ignition results and no fire propagation. Finally, a basic global warming potential impact study based on environmental product declaration (EPD) is conducted. The most relevant result of this study is the potential 20-34% reduction of CO2 emissions with the elaboration of these composites.

Recovery of End-of-Life Tyres and Mineral Wool Waste: A Case Study with Gypsum Composite Materials Applying Circular Economy Criteria.

The building sector is currently undergoing a process of change due to concerns about the sustainability of the construction industry. The application of circular economy criteria to develop new, more sustainable construction products has become one of the major challenges for the society of the future. This research advances towards the development of new lightened gypsum composites that incorporate waste from end-of-life tyres and recycled fibres from mineral wool thermal insulation in their composition. The results show how it is possible to reduce the consumption of the original raw materials by replacing them with recycled rubber granular particles, developing new construction products that are lighter, with better water resistance and greater thermal resistance. Additionally, it is shown that the incorporation of recycled fibres from rock wool and glass wool insulation is a good solution to improve the mechanical resistance of lightened gypsum composites, giving these construction and demolition wastes a second useful life by reincorporating them in the process of manufacturing new prefabricated housing products.

Characterization of a New Lightened Gypsum-Based Material Reinforced with Fibers.

This paper shows the characterization of a new lightened gypsum-based material for use in buildings. A plaster material has been designed with a polymeric compound based on polyvinyl acetate, bicarbonate and a boric acid solution, which reduce the density and thermal conductivity by up to 20% and 30%, respectively. In addition, tests have been carried out with the lightened plaster material reinforced with glass (GF), basalt (BF), polypropylene (PPF) and wood (WF) fibers. A significant improvement in mechanical properties was achieved. All samples obtained resistance values greater than 2 MPa in flexion and 3 MPa in compression. Physico-chemical analysis were also carried out. The study is completed with a statistical analysis, where confidence intervals have been obtained for the mean at 95% confidence for each of the physical properties studied.

Low-Cost Sensors for Determining the Variation in Interior Moisture Content in Gypsum Composite Materials.

Non-destructive testing can be used to determine some of the most relevant physical properties of building materials. In this work, two low-cost measuring devices were developed capable of determining the variation in real-time of the percentage of humidity that is produced in the construction of gypsum and plaster during the hardening process. For this, an Arduino resistive sensor and a capacitive sensor of our design were used. The results show how it is possible to determine the variations in mixing water content during the seven days of curing established by the UNE-EN 13279-2 standard as well relate to the mechanical resistance of the test specimens with the same percentage of humidity. Additionally, the study was completed with the determination of the formation of the dihydrate compound linked to this setting process in the test specimens by conducting X-ray diffraction and thermogravimetric analysis tests at different ages of the samples.

New System of Shrinkage Measurement through Cement Mortars Drying.

Cement mortar is used as a conglomerate in the majority of construction work. There are multiple variants of cement according to the type of aggregate used in its fabrication. One of the major problems that occurs while working with this type of material is the excessive loss of moisture during cement hydration (setting and hardening), known as shrinkage, which provokes a great number of construction pathologies that are difficult to repair. In this way, the design of a new sensor able to measure the moisture loss of mortars at different age levels is useful to establish long-term predictions concerning mortar mass volume loss. The purpose of this research is the design and fabrication of a new capacitive sensor able to measure the moisture of mortars and to relate it with the shrinkage.

Mechatronic Prototype of Parabolic Solar Tracker.

In the last 30 years numerous attempts have been made to improve the efficiency of the parabolic collectors in the electric power production, although most of the studies have focused on the industrial production of thermoelectric power. This research focuses on the application of this concentrating solar thermal power in the unexplored field of building construction. To that end, a mechatronic prototype of a hybrid paraboloidal and cylindrical-parabolic tracker based on the Arduido technology has been designed. The prototype is able to measure meteorological data autonomously in order to quantify the energy potential of any location. In this way, it is possible to reliably model real commercial equipment behavior before its deployment in buildings and single family houses.

New system for measuring impact vibration on floor decking sheets.

Currently, there is a narrow range of materials that are used as attenuators of impact noise and building vibrations. Materials used in construction, such as elastic materials, must meet the requirement of having very low elastic modulus values. For the determination of the material's elastic modulus and the acoustic insulation of the same, costly and difficult to execute testing is required. The present paper exposes an alternative system that is simpler and more economic, consisting of a predefined striking device and a sensor able to determine, once the strike is produced, the energy absorbed by the plate. After the impact is produced, the plate undergoes a deformation, which absorbs part of the energy, the remaining part being transmitted to the slab and, at the same time, causing induced airborne noise in the adjoining room. The plate absorbs the power through its own deformation, which is measured with the help of a capacitive sensor. This way, it would be possible to properly define the geometry of the plates, after the execution of the test, and we will try to establish a relationship between the values proposed in this research and the acoustic behavior demanded by the Spanish standards.