Environmental impacts of a novel biorefinery platform integrated with power-to-protein technology to decrease dependencies on soybean imports.

The consistent population growth is directly tied to the annual rise in livestock production, placing a substantial burden on the crop sector that supplies animal feed. The Danish government has been relying on importing soybeans and soybean meal to be used as animal feed. However, this sparked environmental concerns that require more environmentally friendly solutions, such as self-sufficiency in animal feed production. The rise of green biorefineries allows new avenues of animal proteinaceous feed production using green biomass to produce leaf protein concentrate (LPC) and utilize side-stream products, such as brown juice and press cake, for feed-quality products. This study evaluated the combination of grass-clover biorefinery and the power-to-X concept, including power-to-protein technology, for its environmental sustainability through a consequential life cycle assessment (CLCA). The production of protein concentrate from organic grass clover exhibits optimal environmental performance when press cake and brown juice are used for bioenergy recovery. The findings indicate that combining a green biorefinery with power-to-protein to fully valorize the carbon and nitrogen content of brown juice and press cake into feed-grade protein can increase the environmental benefits. Such an integration resulted in an avoided impact of -995.9 kg CO2-eq/tonne of protein concentrate. The avoided impacts of climate change could be higher within the first 20 years due to a higher carbon sequestration rate. However, even after 20 years when a new carbon balance in the soil is reached, the environmental gain could be big enough to encourage the production and use of organic grass-clover protein concentrate.

Using the product environmental footprint to strengthen the green market for sustainable feed ingredients; Lessons from a green biomass biorefinery in Denmark.

Finding new and sustainable proteinaceous feed ingredients, especially those produced from locally available resources, is at the top of the agenda of many countries, including Denmark, to become feed protein self-sufficient. Protein concentrate (PC) production via the biorefining of green biomass has attracted considerable interest in recent years since they are more land efficient and productive than soybeans. The biorefining of clover-grass into protein concentrate (GPC) is a promising substitute for soybean and soybean meal, however, the environmental impacts of GPC have not been studied. The Product Environmental Footprint (PEF) method, developed by EU Joint Research Centre for the "Single Market for Green Products Initiative" was employed to assess the environmental footprints of organic GPC. The instructions, methodology, and guidelines detailed in Product Environmental Footprint Category Rules (PEFCR) Feed for Food-Producing Animals were followed to implement this PEF study. The results were intended for in-house management, process improvement, early guidance on the environmental footprint (EF) of compound feeds containing GPC, and the EF of livestock and animal production whose feed ration contains GPC. Our results showed that GPC would have a climate change impact of 1091.47 kg CO2,eq/t GPC. We found that farming/cultivation, more specifically direct emissions from manure slurry, dominated most impact categories, including acidification and eutrophication. The results were found sensitive to the choice of allocation method and very case-specific. For instance, the climate change impact of GPC was higher under economic allocation than direct substation, but the acidification impact was lower in economic allocation than direct substitution. However, the direct substitution method, showed that treating the process residues in biogas plants could result in GPC with lower EFs. The sensitivity analysis confirmed that increasing the clover-grass productivity and decreasing either manure slurry application or nitrogenous emissions from its application are the keys to further decreasing the overall environmental impacts.