Characterization of micro- and mesoporous materials using accelerated dynamics adsorption.

Porosimetry is a fundamental characterization technique used in development of new porous materials for catalysis, membrane separation, and adsorptive gas storage. Conventional methods like nitrogen and argon adsorption at cryogenic temperatures suffer from slow adsorption dynamics especially for microporous materials. In addition, CO2, the other common probe, is only useful for micropore characterization unless being compressed to exceedingly high pressures to cover all required adsorption pressures. Here, we investigated the effect of adsorption temperature, pressure, and type of probe molecule on the adsorption dynamics. Methyl chloride (MeCl) was used as the probe molecule, and measurements were conducted near room temperature under nonisothermal condition and subatmospheric pressure. A pressure control algorithm was proposed to accelerate adsorption dynamics by manipulating the chemical potential of the gas. Collected adsorption data are transformed into pore size distribution profiles using the Horvath-Kavazoe (HK), Saito-Foley (SF), and modified Kelvin methods revised for MeCl. Our study shows that the proposed algorithm significantly speeds up the rate of data collection without compromising the accuracy of the measurements. On average, the adsorption rates on carbonaceous and aluminosilicate samples were accelerated by at least a factor of 4-5.

Room temperature amorphous to nanocrystalline transformation in ultra-thin films under tensile stress: an in situ TEM study.

The amorphous to crystalline phase transformation process is typically known to take place at very high temperatures and facilitated by very high compressive stresses. In this study, we demonstrate crystallization of amorphous ultra-thin platinum films at room temperature under tensile stresses. Using a micro-electro-mechanical device, we applied up to 3% uniaxial tensile strain in 3-5 nm thick focused ion beam deposited platinum films supported by another 3-5 nm thick amorphous carbon film. The experiments were performed in situ inside a transmission electron microscope to acquire the bright field and selected area diffraction patterns. The platinum films were observed to crystallize irreversibly from an amorphous phase to face-centered cubic nanocrystals with average grain size of about 10 nm. Measurement of crystal spacing from electron diffraction patterns confirms large tensile residual stress in the platinum specimens. We propose that addition of the externally applied stress provides the activation energy needed to nucleate crystallization, while subsequent grain growth takes place through enhanced atomic and vacancy diffusion as an energetically favorable route towards stress relaxation at the nanoscale.

Performance characteristics of nanoporous carbon membranes for protein ultrafiltration.

Nanoporous carbon membranes could be very attractive for applications of ultrafiltration in the biotechnology industry because of their greater mechanical strength and longer membrane life. The objective of this study was to obtain quantitative data on the performance characteristics of nanoporous carbon membranes formed within a stainless steel support that was first modified by deposition of silica particles within the macroporous support. The nanoporous carbon membrane effectively removed small solutes from a protein solution using diafiltration, with performance comparable to that of commercial polymeric membranes. Protein fouling was evident, although the nanoporous carbon membranes were easily regenerated; cleaning with 0.5 N NaOH at 50 degrees C completely restored the water permeability for multiple cycles. The nanoporous carbon membranes were also compatible with steam sterilization. Significant increases in process flux could be obtained using periodic back-pulsing, with no evidence of any structural alterations in the membrane. These results clearly demonstrate the potential benefits and opportunities for using nanoporous carbon membranes for protein ultrafiltration.

A simple technique to grow polymer brushes using in situ surface ligation of an organometallic initiator.

A simple approach is described here for the in-place synthesis of polymer brushes by surface-initiated polymerization. A cyano-terminated self-assembled monolayer on a gold surface was used to anchor a highly active cationic Pd organometallic initiator by ligand exchange. We grew ultrasmooth patterned poly(4-methoxystyrene) brushes with excellent thickness control at room temperature.

Catalytic polymerization and facile grafting of poly(furfuryl alcohol) to single-wall carbon nanotube: preparation of nanocomposite carbon.

A nanocomposite carbon was prepared by grafting a carbonizable polymer, poly(furfuryl alcohol) (PFA), to a single-wall carbon nanotube (SWNT). The SWNT was first functionalized with arylsulfonic acid groups on the sidewall via a method using a diazonium reagent. Both Raman and FTIR spectroscopies were used to identify the functional groups on the nanotube surface. HRTEM imaging shows that the SWNT bundles are exfoliated after functionalization. Once this state of the SWNTs was accomplished, the PFA-functionalized SWNT (PFA-SWNT) was prepared by in situ polymerization of furfuryl alcohol (FA). The sulfonic acid groups on the surface of the SWNT acted as a catalyst for FA polymerization, and the resulting PFA then grafted to the SWNTs. The surfaces of the SWNTs converted from hydrophilic to hydrophobic when they were wrapped with PFA. The formation of the polymer and the attraction between it and the sulfonic acid groups were confirmed by IR spectra. A nanocomposite carbon was generated by heating the PFA-SWNT in argon at 600 degrees C, a process during which the PFA was transformed to nanoporous carbon (NPC) and the sulfonic acid groups were cleaved from the SWNT. Based upon the Raman spectra and HRTEM images of the composite, it is concluded that SWNTs survive this process and a continuous phase is formed between the NPC and the SWNT.

Facile catalytic growth of cyanoacrylate nanofibers.

High aspect ratio (>500), neat poly(ethyl 2-cyanoacrylate) nanofibers were synthesized catalytically by vapour phase polymerization under high relative humidity and ambient conditions.

Molecular sieving platinum nanoparticle catalysts kinetically frozen in nanoporous carbon.

Highly active shape selective catalysts with excellent thermal stability are synthesized by entrapping well dispersed platinum nanoparticles in a polyfurfuryl alcohol derived nanoporous carbon matrix; these nanocomposites are excellent candidates for new catalytic applications including fuel cells, pharmaceutical synthesis and biomass conversion.

Formation of nanostructured polymer filaments in nanochannels.

We describe the use of hard etching methods to create nanodimensional channels and their use as templates for the formation of polymer filament arrays with precise dimensional and orientational control in a single integrated step. The procedure is general as illustrated by the radical, coordination, and photochemical polymerizations that were performed in these nanochannels. The nanochannel templates (20 nm high, 20-200 nm wide, and 100 mum long) were fabricated by the combined use of electron-beam lithography and a sacrificial metal line etching technique. Radical polymerization of acrylates, metal-catalyzed polymerization of norbornene, and photochemical polymerization of 1,4-diiodothiophene were carried out in these nanochannels. The polymers grown follow the dimensions and orientation of the channels, and the polymer filaments can be released without breaking. The approach opens up the possibility of just-in-place manufacturing and processing of patterns and devices from nanostructured polymers using well-established polymer chemistry.

Nanoporous carbide-derived carbon with tunable pore size.

Porous solids are of great technological importance due to their ability to interact with gases and liquids not only at the surface, but throughout their bulk. Although large pores can be produced and well controlled in a variety of materials, nanopores in the range of 2 nm and below (micropores, according to IUPAC classification) are usually achieved only in carbons or zeolites. To date, major efforts in the field of porous materials have been directed towards control of the size, shape and uniformity of the pores. Here we demonstrate that porosity of carbide-derived carbons (CDCs) can be tuned with subångström accuracy in a wide range by controlling the chlorination temperature. CDC produced from Ti3SiC2 has a narrower pore-size distribution than single-wall carbon nanotubes or activated carbons; its pore-size distribution is comparable to that of zeolites. CDCs are produced at temperatures from 200-1,200 degrees C as a powder, a coating, a membrane or parts with near-final shapes, with or without mesopores. They can find applications in molecular sieves, gas storage, catalysts, adsorbents, battery electrodes, supercapacitors, water/air filters and medical devices.