Investigation of Layered Structure Formation in MgB2 Wires Produced by the Internal Mg Coating Process under Low and High Isostatic Pressures.

Currently, MgB2 wires made by the powder-in-tube (PIT) method are most often used in the construction and design of superconducting devices. In this work, we investigated the impact of heat treatment under both low and high isostatic pressures on the formation of a layered structure in PIT MgB2 wires manufactured using the Mg coating method. The microstructure, chemical composition, and density of the obtained superconductive wires were investigated using scanning electron microscopy (SEM) with an energy-dispersive X-ray spectroscopy (EDS) analyzer and optical microscopy with Kameram CMOS software (version 2.11.5.6). Transport measurements of critical parameters were made by using the Physical Property Measurement System (PPMS) for 100 mA and 19 Hz in a perpendicular magnetic field. We observed that the Mg coating method can significantly reduce the reactions of B with the Fe sheath. Moreover, the shape, uniformity, and continuity of the layered structure (cracks, gaps) depend on the homogeneity of the B layer before the synthesis reaction. Additionally, the formation of a layered structure depends on the annealing temperature (for Mg in the liquid or solid-state), isostatic pressure, type of boron, and density of layer B before the synthesis reaction.

Effect of Low Annealing Temperature on the Critical-Current Density of 2% C-Doped MgB2 Wires Used in Superconducting Coils with the Wind-and-React (W&R) Method-High-Field and High-Temperature Pinning Centers.

The use of a low annealing temperature during the production of coils made from superconducting materials is very important because it reduces the production costs. In this study, the morphology, transport critical-current density (Jc), irreversible magnetic field (Birr), and critical temperature (Tc) of straight wires and small 2% C-doped MgB2 coils were investigated. The coils were made using the wind-and-react (W&R) method and annealed at various temperatures from 610 °C to 650 °C for 2-12 h. Critical-current measurements were made for both the coils and straight wires at the temperatures of 4.2 K, 20 K, 25 K, and 30 K. During our research study, we determined the process window that provides the best critical parameters of the coils (annealing at a temperature of 650 °C for 6 h). Moreover, we observed that small coils made with unreacted MgB2 wire and then annealed had morphology and critical parameters similar to those of straight 2% C-doped MgB2 wires. Moreover, small-diameter bending of 20 mm and 10 mm did not lead to transverse cracks, which can cause a large reduction in Jc in the coils. This indicates that the processes of optimization of thermal treatment parameters can be carried out on straight MgB2 wires for MgB2 superconducting coils.

High Critical Current Density in the Textured Nanofiber Structure in Multifilament MgB2 Wires Made by the Powder-In-Tube (PIT) Technique.

We show that the structure of multifilament MgB2 wires made by the powder-in-tube (PIT) method can be texturized by annealing the structure under high isostatic pressure. Our results show that we obtained continuous fibers with a uniform diameter of 250 nm in all 36 filaments, a small grain size of approximately 50 nm and a high density of the superconducting material. These results contribute to a significant improvement in the critical current density in high magnetic fields, e.g., 100 A/mm2 at 14 T and 4.2 K.

Effect of Heat Treatments under High Isostatic Pressure on the Transport Critical Current Density at 4.2 K and 20 K in Doped and Undoped MgB2 Wires.

Annealing undoped MgB2 wires under high isostatic pressure (HIP) increases transport critical current density (Jtc) by 10% at 4.2 K in range magnetic fields from 4 T to 12 T and significantly increases Jtc by 25% in range magnetic fields from 2 T to 4 T and does not increase Jtc above 4 T at 20 K. Further research shows that a large amount of 10% SiC admixture and thermal treatment under a high isostatic pressure of 1 GPa significantly increases the Jtc by 40% at 4.2 K in magnetic fields above 6 T and reduces Jtc by one order at 20 K in MgB2 wires. Additionally, our research showed that heat treatment under high isostatic pressure is more evident in wires with smaller diameters, as it greatly increases the density of MgB2 material and the number of connections between grains compared to MgB2 wires with larger diameters, but only during the Mg solid-state reaction. In addition, our study indicates that smaller wire diameters and high isostatic pressure do not lead to a higher density of MgB2 material and more connections between grains during the liquid-state Mg reaction.

Influence of Amorphous Boron Grain Size, High Isostatic Pressure, Annealing Temperature, and Filling Density of Unreacted Material on Structure, Critical Parameters, N-Value, and Engineering Critical Current Density in Mgb2 Wires.

Our results show that a lower density of unreacted Mg + B material during an Mg solid-state synthesis reaction leads to a significant reduction in the quantity of the superconducting phase and lowers the homogeneity of the superconducting material. It also significantly reduces the irreversible magnetic field (Birr), critical temperature (Tc), upper magnetic field (Bc2), engineered critical current density (Jec), and n-value, despite high isostatic pressure (HIP) treatment and the use of nanoboron in the sample. Our measurements show that samples with large boron grains with an 8% higher density of unreacted Mg + B material allow better critical parameters to be achieved. Studies have shown that the density of unreacted material has little effect on Birr, Tc, Bc2, Jec, and the n-value for an Mg liquid-state synthesis reaction. The results show that the critical parameters during an Mg liquid-state synthesis reaction depend mainly on grain size. Nanoboron grains allow for the highest Birr, Tc, Bc2, Jec, and n-values. Scanning electron microscopy (SEM) images taken from the longitudinal sections of the wires show that the samples annealed under low isostatic pressure have a highly heterogeneous structure. High isostatic pressure heat treatment greatly improves the homogeneity of MgB2.

Evaluation of residual stress and texture in isotope based Mg11B2 superconductor using neutron diffraction.

Magnesium diboride (MgB2) superconducting wires have demonstrated commercial potential to replace niobium-titanium (NbTi) in terms of comparable critical current density. Its higher critical temperature makes MgB2 wire suitable for liquid-helium-free operation. We recently reported boron-11 isotope-based low-activation Mg11B2 superconducting wire with decent critical current density appropriate for low-cost superconducting fusion magnets. In this study, we have mainly focused on the neutron diffraction technique to measure the residual stress in Mg11B2 superconducting wire for the first time. The residual stress state was given qualitative and quantitative interpretation in terms of micro- and macrostress generation mechanisms based on the isotropic model confirmed by neutron texture measurements. The relationship between the stress/strain state in the wire and the transport critical current density is also discussed. This investigation could pave the way to further enhancement of the critical current density of low-activation Mg11B2 superconducting wires suitable for next-generation fusion grade magnets.