Seasonal characterization of sugarcane vinasse: Assessing environmental impacts from fertirrigation and the bioenergy recovery potential through biodigestion.

Sugarcane vinasse has been widely used as a soil fertilizer in the Brazilian sucro-alcohol industry for recycling potassium and water. However, the potential negative effects from long-term soil fertirrigation represent a major drawback regarding this practice, whereas the application of biodigestion represents an efficient method for reducing the polluting organic load and recovering bioenergy from vinasse. Regardless of the predicted use for vinasse, an understanding of the potential of each option is imperative, as the seasonal alterations in the inorganic/organic fractions of vinasse directly affect its management. In this context, this study presents a detailed compositional characterization of sugarcane vinasse from a large-scale Brazilian biorefinery throughout the 2014/2015 harvest to assess the environmental effects (due to fertirrigation) and to estimate the biogas energetic potential. Calculated inputs of organic matter into soils due to vinasse land application were equivalent to the polluting load of populations (117-257inhabha-1) at least 2-fold greater than the largest Brazilian capital cities (78-70inhabha-1). Two-phase biodigestion could efficiently reduce the polluting load of vinasse (23-52inhabha-1) and eliminate the negative effects from direct sulfide emissions in the environment. However, a high risk of soil sodification could result from using high doses of Na-based alkalizing compounds in biodigestion plants. Finally, the optimized recovery of bioenergy through biogas (13.3-26.7MW as electricity) could supply populations as large as 305 thousand inhabitants, so that over 30% of the surplus electricity produced by the studied biorefinery could be obtained from biogas. Overall, applying biodigestion in the treatment of vinasse provides important environmental and energetic gains. However, the benefits of reducing the polluting organic load of vinasse through bioenergy recovery may lose their effect depending on the alkalizing strategy, indicating that the proper use of chemicals in full-scale biodigestion plants is imperative to attain process sustainability.

Efeitos da disposição de lodo de estações de tratamento de efluentes (ETE) de indústria alimentícia no solo: estudo de caso / Effects of disposal of a food industry wastewater treatment plant sludge on soil: case study

RESUMO O lodo proveniente de estações de tratamento de efluentes é rico em nutrientes e contém alto teor de matéria orgânica, podendo desempenhar importante papel no condicionamento do solo e na produção agrícola. Entretanto, é importante que sua utilização no solo seja feita de maneira controlada devido à possibilidade da presença de constituintes poluentes. O presente trabalho objetivou analisar os efeitos da aplicação em escala real de lodo de estação de tratamento de efluentes em uma área de Latossolo cultivado com eucalipto (Eucalyptus sp.), assim como avaliar a compatibilidade do lodo com a disposição no solo. Os resultados indicam que o lodo utilizado apresenta características adequadas à aplicação no solo de acordo com a Resolução CONAMA nº 375/2006 em relação aos constituintes inorgânicos. Não houve diferença entre as áreas receptoras de lodo e testemunha quanto às substâncias orgânicas potencialmente tóxicas. Foi verificada uma tendência de pequeno aumento da concentração dos constituintes inorgânicos (Al, Ba, B, Co, Cu, Fe, Mn, Ni, Zn), o que não foi confirmado estatisticamente. A aplicação de lodo contribuiu para o aumento da fertilidade do solo das glebas receptoras, indicado pelo aumento da saturação por bases, soma de bases, CTC e matéria orgânica, além da redução do alumínio trocável e da saturação por alumínio.

ABSTRACT Sludge from wastewater treatment plants usually contains high levels of organic matter and nutrients, and therefore it can be used as fertilizer and soil conditioner. However, its disposal on the soil has to be properly managed because it can contain contaminants. The aim of this work was to study the effects of food industry sludge disposal on the soil, as well as to assess the sludge application viability. The results show that the sludge characteristics are adequate for its application on latosol according to Brazilian federal regulation (Resolução CONAMA nº 375/2006). There was no statistically significant difference for toxic organic substances between the amended and unamended soil treatments. There was a small concentration increase of inorganic compounds (Al, Ba, B, Co, Cu, Fe, Mn, Ni, Zn) in the soil area with sludge, but it was not statistically confirmed. Soil fertility, sum of bases, cation exchange capacity, and organic matter values increased with sludge application, and exchangeable Al and Al saturation values decreased.

Bioenergy from stillage anaerobic digestion to enhance the energy balance ratio of ethanol production.

The challenges associated with the availability of fossil fuels in the past decades intensified the search for alternative energy sources, based on an ever-increasing demand for energy. In this context, the application of anaerobic digestion (AD) as a core treatment technology in industrial plants should be highlighted, since this process combines the pollution control of wastewaters and the generation of bioenergy, based on the conversion of the organic fraction to biogas, a methane-rich gaseous mixture that may supply the energetic demands in industrial plants. In this context, this work aimed at assessing the energetic potential of AD applied to the treatment of stillage, the main wastewater from ethanol production, in an attempt to highlight the improvements in the energy balance ratio of ethanol by inserting the heating value of methane as a bioenergy source. At least 5-15% of the global energy consumption in the ethanol industry could be supplied by the energetic potential of stillage, regardless the feedstock (i.e. sugarcane, corn or cassava). The association between bagasse combustion and stillage anaerobic digestion in sugarcane-based distilleries could provide a bioenergy surplus of at least 130% of the total fossil fuel input into the ethanol plant, considering only the energy from methane. In terms of financial aspects, the economic gains could reach US$ 0.1901 and US$ 0.0512 per liter of produced ethanol, respectively for molasses- (Brazil) and corn-based (EUA) production chains. For large-scale (∼1000 m(3)EtOH per day) Brazilian molasses-based plants, an annual economic gain of up to US$ 70 million could be observed. Considering the association between anaerobic and aerobic digestion, for the scenarios analyzed, at least 25% of the energetic potential of stillage would be required to supply the energy consumption with aeration, however, more suitable effluents for agricultural application could be produced. The main conclusion from this work indicates that anaerobic processes should be considered the core technology to treat stillage, based mainly on the attractive relation energy generation-financial return and on the possibility to keep the advantages inherent to the common fertigation when using the treated effluent in agriculture.

Avaliação do potencial de compostos naturais (argila, turfa e carvão) na remoção de chumbo e toxicidade de um efluente industrial / Evaluation of the potential of natural compounds (clay, peat and activated carbon) for the removal of lead and toxicity of an industrial effluent

Métodos de tratamento avançado utilizando-se de materiais adsorventes alternativos podem substituir ou complementar tratamentos convencionais existentes, auxiliando na remoção de substâncias tóxicas provindas de diversos processos industriais. Espectrometria e testes biológicos (toxicidade aguda e crônica) auxiliam no monitoramento dos rejeitos industriais, avaliando a eficiência desses sistemas alternativos de tratamento de efluentes. O trabalho objetivou promover a redução da concentração do chumbo (Pb) e da toxicidade de um efluente industrial utilizando o potencial de compostos naturais (argilominerais e turfa) e do carvão ativado (controle) como adsorventes em ensaios em batelada. O carvão ativado permitiu remover 99,4% do Pb no efluente (15 min), e para os demais adsorventes a remoção ocorreu progressivamente até 24 horas, resultando em eficiências de remoção de 88,0% (argila do Vale do Paraíba - VP), 73,6% (argila de Ajapí - A) e 63,5% (turfa). A toxicidade aguda foi completamente removida com a utilização do carvão ativado, enquanto eficiências de remoção maiores do que 50% foram obtidas utilizando compostos naturais. Efeito tóxico significativo não foi observado após o tratamento com o carvão ativado e argila VP com relação à toxicidade crônica. Os resultados indicam a possibilidade de utilização da argila VP como adsorvente de baixo custo comercial em métodos de tratamento avançado.

Advanced treatment methods using alternative adsorbent materials may replace or complement existing conventional treatments, aiding the removal of toxic substances coming from industrial processes. Spectrometry and biological tests (acute/chronic toxicity) aid the monitoring of industrial wastewater discharge, evaluating the effectiveness of these alternative systems of wastewater treatment. The study aimed to promote the reduction of lead (Pb) and toxicity concentration of an industrial effluent using the potential of natural compounds (clay and peat) and activated carbon (control) as adsorbents in batch tests. The activated carbon allowed a removal efficiency of 99.4% of Pb in the effluent (15 min.), and for others the removal occurred progressively up to 24 hours, resulting in removal efficiencies of 88.0% (Vale do Paraiba clay - VP), 73.6% (Ajapí clay - A) and 63.5% (peat). The acute toxicity was completely removed using activated carbon, as removal efficiencies higher than 50% were obtained using natural compounds. It was not observed significant toxic effect after the treatment with activated carbon and VP clay in relation to chronic toxicity. The results indicate the possibility of using VP clay as inexpensive commercial adsorbent in advanced treatment methods.

Implications of stillage land disposal: a critical review on the impacts of fertigation.

Stillage is the main wastewater from ethanol production, generated specifically in the step of distillation. Regardless the feedstock, stillage contains high concentrations of organic matter, potassium and sulfates, as well as acidic and corrosive characteristics. Currently almost the entire volume of stillage generated in Brazilian distilleries is directed to the fertigation of sugarcane fields, due to its fertilizer character. However, the polluting potential of stillage characterizes its land disposal as problematic, considering probable negative impacts on the soil structure and water resources in case of excessive dosages. Since the literature lacks critical content describing clearly the cons related to the reuse of stillage in agriculture in the long-term, this review aimed to assess the real polluting potential of stillage, and the implications of its land disposal and/or discharge into water bodies. Evidence from the literature indicate that the main obstacles to reuse stillage in natura include risks of soil salinization; clogging of pores, reduction in the microbial activity and the significant depletion of dissolved oxygen concentrations in water bodies; contamination per nitrates and eutrophication; soil structure destabilization due to high concentrations of potassium and sodium; and, possible acidification of soil and water resources, considering the low pH of stillage (∼4,5). Toxic metals, such as cadmium, lead, copper, chromium and nickel, were also identified in concentrations above the recommended limits in stillage samples, increasing risks to human health (e.g. carcinogenic potential) and to crops (e.g. productivity loss). In short, although some studies report benefits from the land application of stillage, its treatment prior to disposal is essential to make fertigation an environmentally suitable practice.

Anaerobic digestion of stillage to produce bioenergy in the sugarcane-to-ethanol industry.

Stillage is the main wastewater from ethanol production, containing a high chemical oxygen demand in addition to acidic and corrosive characteristics. Though stillage may be used as a soil fertilizer, its land application may be considered problematic due its high polluting potential. Anaerobic digestion represents an effective alternative treatment to reduce the pollution load of stillage. In addition, the methane gas produced within the process may be converted to energy, which can be directly applied to the treatment plant. The objective of this paper was to investigate the energetic potential of anaerobic digestion applied to stillage in the sugarcane ethanol industry. An overall analysis of the results indicates energy recovery capacity (ERC) values for methane ranging from 3.5% to 10%, respectively, for sugarcane juice and molasses. The processes employed to obtain the fermentable broth, as well as the distillation step, represent the main limiting factors to the energetic potential feasibility. Considering financial aspects the annual savings could reach up to US$ 30 million due to anaerobic digestion of stillage in relatively large-scale distilleries (365,000 m3 of ethanol per year). The best scenarios were verified for the association between anaerobic digestion of stillage and combustion of bagasse. In this case, the fossil fuels consumption in distilleries could be fully ceased, such the ERC of methane could reach values ranging from 140% to 890%.