Mechanical Properties Optimization of Hybrid Aramid and Jute Fabrics-Reinforced Graphene Nanoplatelets in Functionalized HDPE Matrix Nanocomposites.

Natural lignocellulosic fibers (NLFs) have been used as a reinforcement for polymer matrix composites in the past couple of decades. Their biodegradability, renewability, and abundance make them appealing for sustainable materials. However, synthetic fibers surpass NLFs in mechanical and thermal properties. Combining these fibers as a hybrid reinforcement in polymeric materials shows promise for multifunctional materials and structures. Functionalizing these composites with graphene-based materials could lead to superior properties. This research optimized the tensile and impact resistance of a jute/aramid/HDPE hybrid nanocomposite by the addition of graphene nanoplatelets (GNP). The hybrid structure with 10 jute/10 aramid layers and 0.10 wt.% GNP exhibited a 2433% increase in mechanical toughness, a 591% increase in tensile strength, and a 462% reduction in ductility compared to neat jute/HDPE composites. A SEM analysis revealed the influence of GNP nano-functionalization on the failure mechanisms of these hybrid nanocomposites.

Dynamic Mechanical Analysis and Ballistic Performance of Kenaf Fiber-Reinforced Epoxy Composites.

Several industry sectors have sought to develop materials that combine lightness, strength and cost-effectiveness. Natural lignocellulosic natural fibers have demonstrated to be efficient in replacing synthetic fibers, owing to several advantages such as costs 50% lower than that of synthetic fibers and promising mechanical specific properties. Polymeric matrix composites that use kenaf fibers as reinforcement have shown strength increases of over 600%. This work aims to evaluate the performance of epoxy matrix composites reinforced with kenaf fibers, by means of dynamic-mechanical analysis (DMA) and ballistic test. Through DMA, it was possible to obtain the curves of storage modulus (E'), loss modulus (E″) and damping factor, Tan δ, of the composites. The variation of E' displayed an increase from 1540 MPa for the plain epoxy to 6550 MPa for the 30 vol.% kenaf fiber composites, which evidences the increase in viscoelastic stiffness of the composite. The increase in kenaf fiber content induced greater internal friction, resulting in superior E″. The Tan δ was considerably reduced with increasing reinforcement fraction, indicating better interfacial adhesion between the fiber and the matrix. Ballistic tests against 0.22 caliber ammunition revealed similar performance in terms of both residual and limit velocities for plain epoxy and 30 vol.% kenaf fiber composites. These results confirm the use of kenaf fiber as a promising reinforcement of polymer composites for automotive parts and encourage its possible application as a ballistic armor component.

Energy Absorption and Limit Velocity of Epoxy Composites Incorporated with Fique Fabric as Ballistic Armor-A Brief Report.

Polymer composites reinforced with natural fabric have recently been investigated as possible ballistic armor for personal protection against different levels of ammunition. In particular, fabric made of fique fibers, which is extracted from the leaves of the Furcraea andina, was applied as reinforcement for polymer composites used in a multilayered armor system (MAS). The superior performance of the fique fabric composites as a second MAS layer motivated this brief report on the determination of the absorbed energy and capability to limit velocity in the stand-alone ballistic tests. The single plates of epoxy composites, which were reinforced with up to 50 vol% of fique fabric, were ballistic tested as targets against 7.62 mm high-speed, ~840 m/s, impact ammunition for the first time. The results were statistically analyzed by the Weibull method and ANOVA. The absorbed energies of the 200-219 J and limit velocities of 202-211 m/s were found statistically similar to the epoxy composites reinforced with the fique fabric from 15 to 50 vol%. Predominantly, these findings are better than those reported for the plain epoxy and aramid fabric (KevlarTM) used as stand-alone plates with the same thickness. Macrocracks in the 15 and 30 vol% fique fabric composites compromise their application as armor plates. The delamination rupture mechanism was revealed by scanning electron microscopy. By contrast, the integrity was maintained in the 40 and 50 vol% composites, ensuring superior ballistic protection compared to the use of KevlarTM.

Copernicia Prunifera Leaf Fiber: A Promising New Reinforcement for Epoxy Composites.

A basic characterization of novel epoxy matrix composites incorporated with up to 40 vol% of processed leaf fibers from the Copernicia prunifera palm tree, known as carnauba fibers, was performed. The tensile properties for the composite reinforced with 40 vol% of carnauba fibers showed an increase (40%) in the tensile strength and (69%) for the elastic modulus. All composites presented superior elongation values in comparison to neat epoxy. Izod impact tests complemented by fibers/matrix interfacial strength evaluation by pullout test and Fourier transformed infrared (FTIR) analysis revealed for the first time a significant reinforcement effect (> 9 times) caused by the carnauba fiber to polymer matrix. Additional thermogravimetric analysis (TG/DTG) showed the onset of thermal degradation for the composites (326 ~ 306 °C), which represents a better thermal stability than the plain carnauba fiber (267 °C) but slightly lower than that of the neat epoxy (342 °C). Differential scanning calorimetry (DSC) disclosed an endothermic peak at 63 °C for the neat epoxy associated with the glass transition temperature (Tg). DSC endothermic peaks for the composites, between 73 to 103 °C, and for the plain carnauba fibers, 107 °C, are attributed to moisture release. Dynamic mechanical analysis confirms Tg of 64 °C for the neat epoxy and slightly higher composite values (82-84 °C) due to the carnauba fiber interference with the epoxy macromolecular chain mobility. Both by its higher impact resistance and thermal behavior, the novel carnauba fibers epoxy composites might be considered a viable substitute for commonly used glass fiber composites.

Composites with Natural Fibers and Conventional Materials Applied in a Hard Armor: A Comparison.

Natural-fiber-reinforced polymer composites have recently drawn attention as new materials for ballistic armor due to sustainability benefits and lower cost as compared to conventional synthetic fibers, such as aramid and ultra-high-molecular-weight polyethylene (UHMWPE). In the present work, a comparison was carried out between the ballistic performance of UHMWPE composite, commercially known as Dyneema, and epoxy composite reinforced with 30 vol % natural fibers extracted from pineapple leaves (PALF) in a hard armor system. This hard armor system aims to provide additional protection to conventional level IIIA ballistic armor vests, made with Kevlar, by introducing the PALF composite plate, effectively changing the ballistic armor into level III. This level of protection allows the ballistic armor to be safely subjected to higher impact projectiles, such as 7.62 mm caliber rifle ammunition. The results indicate that a hard armor with a ceramic front followed by the PALF/epoxy composite meets the National Institute of Justice (NIJ) international standard for level III protection and performs comparably to that of the Dyneema plate, commonly used in armor vests.

Promising Mechanical, Thermal, and Ballistic Properties of Novel Epoxy Composites Reinforced with Cyperus malaccensis Sedge Fiber.

Composites reinforced with natural lignocellulosic fibers (NLFs) are gaining relevance as the worldwide demand for renewable and sustainable materials increases. To develop novel natural composites with satisfactory properties, less common NLFs should also be investigated. Among these, the Cyperus malaccensis (CM), a type of sedge fiber, is already used in simple items like ropes, furniture, and paper, but has not yet been investigated as composite reinforcement for possible engineering applications. Therefore, the present work evaluated for the first time the properties of novel epoxy composites incorporated with 10, 20, and 30 vol.% of CM sedge fibers. Tensile, Izod-impact, and ballistic impact tests were performed, as well as Fourier transform infrared (FT-IR) spectroscopy and thermal analysis of the composites. Results disclosed a decrease (-55%) in tensile strengths as compared to the neat epoxy. However, the elastic modulus of the 30 vol.% sedge fiber composite increased (+127%). The total strain and absorbed ballistic energy did not show significant variation. The Izod impact energy of the 30 vol.% composite was found to be 181% higher than the values obtained for the neat epoxy as a control sample. An increase in both stiffness and toughness characterized a reinforcement effect of the sedge fiber. The thermal analysis revealed a slight decrease (-15%) in the degradation temperature of the CM sedge fiber composites compared to the neat epoxy. The glass-transition temperatures were determined to be in the range of 67 to 81 °C.

Graphene-Incorporated Natural Fiber Polymer Composites: A First Overview.

A novel class of graphene-based materials incorporated into natural lignocellulosic fiber (NLF) polymer composites is surging since 2011. The present overview is the first attempt to compile achievements regarding this novel class of composites both in terms of technical and scientific researches as well as development of innovative products. A brief description of the graphene nature and its recent isolation from graphite is initially presented together with the processing of its main derivatives. In particular, graphene-based materials, such as nanographene (NG), exfoliated graphene/graphite nanoplatelet (GNP), graphene oxide (GO) and reduced graphene oxide (rGO), as well as other carbon-based nanomaterials, such as carbon nanotube (CNT), are effectively being incorporated into NLF composites. Their disclosed superior mechanical, thermal, electrical, and ballistic properties are discussed in specific publications. Interfacial shear strength of 575 MPa and tensile strength of 379 MPa were attained in 1 wt % GO-jute fiber and 0.75 wt % jute fiber, respectively, epoxy composites. Moreover, a Young's modulus of 44.4 GPa was reported for 0.75 wt % GO-jute fiber composite. An important point of interest concerning this incorporation is the fact that the amphiphilic character of graphene allows a better way to enhance the interfacial adhesion between hydrophilic NLF and hydrophobic polymer matrix. As indicated in this overview, two basic incorporation strategies have so far been adopted. In the first, NG, GNP, GO, rGO and CNT are used as hybrid filler together with NLF to reinforce polymer composites. The second one starts with GO or rGO as a coating to functionalize molecular bonding with NLF, which is then added into a polymeric matrix. Both strategies are contributing to develop innovative products for energy storage, drug release, biosensor, functional electronic clothes, medical implants, and armor for ballistic protection. As such, this first overview intends to provide a critical assessment of a surging class of composite materials and unveil successful development associated with graphene incorporated NLF polymer composites.

Mechanical Properties of Boehmeria nivea Natural Fabric Reinforced Epoxy Matrix Composite Prepared by Vacuum-Assisted Resin Infusion Molding.

Natural lignocellulosic fibers and corresponding fabrics have been gaining notoriety in recent decades as reinforcement options for polymer matrices associated with industrially applied composites. These natural fibers and fabrics exhibit competitive properties when compared with some synthetics such as glass fiber. In particular, the use of fabrics made from natural fibers might be considered a more efficient alternative, since they provide multidirectional reinforcement and allow the introduction of a larger volume fraction of fibers in the composite. In this context, it is important to understand the mechanical performance of natural fabric composites as a basic condition to ensure efficient engineering applications. Therefore, it is also important to recognize that ramie fiber exhibiting superior strength can be woven into fabric, but is the least investigated as reinforcement in strong, tough polymers to obtain tougher polymeric composites. Accordingly, this paper presents the preparation of epoxy composite containing 30 vol.% Boehmeria nivea fabric by vacuum-assisted resin infusion molding technique and mechanical behavior characterization of the prepared composite. Obtained results are explained based on the fractography studies of tested samples.

Effect of Graphene Oxide Coating on Natural Fiber Composite for Multilayered Ballistic Armor.

Composites with sustainable natural fibers are currently experiencing remarkably diversified applications, including in engineering industries, owing to their lower cost and density as well as ease in processing. Among the natural fibers, the fiber extracted from the leaves of the Amazonian curaua plant (Ananas erectifolius) is a promising strong candidate to replace synthetic fibers, such as aramid (Kevlar™), in multilayered armor system (MAS) intended for ballistic protection against level III high velocity ammunition. Another remarkable material, the graphene oxide is attracting considerable attention for its properties, especially as coating to improve the interfacial adhesion in polymer composites. Thus, the present work investigates the performance of graphene oxide coated curaua fiber (GOCF) reinforced epoxy composite, as a front ceramic MAS second layer in ballistic test against level III 7.62 mm ammunition. Not only GOCF composite with 30 vol% fibers attended the standard ballistic requirement with 27.4 ± 0.3 mm of indentation comparable performance to Kevlar™ 24 ± 7 mm with same thickness, but also remained intact, which was not the case of non-coated curaua fiber similar composite. Mechanisms of ceramic fragments capture, curaua fibrils separation, curaua fiber pullout, composite delamination, curaua fiber braking, and epoxy matrix rupture were for the first time discussed as a favorable combination in a MAS second layer to effectively dissipate the projectile impact energy.