Designing color in metallic glass.

"Designing" metallic glasses to exhibit properties beyond those offered within the narrow composition ranges where glass formation is possible poses a formidable scientific challenge. This challenge may be tackled by forming composite structures comprising a metallic glass matrix and homogeneously precipitated dendrites, known as "metallic glass matrix composites" (MGMCs). In principle, MGMCs can be designed to exploit the attractive performance characteristics of the metallic glass while alleviating its negative undesirable attributes. In this work we introduce a MGMC development concept for designing color in metallic glass. MGMCs consisting of a white-gold metallic glass matrix with finely dispersed yellow-gold microdendrites are explored. A series of gold MGMCs is developed displaying uniform and visually-unresolved yellow colors over a broad range of chromaticity, along with high overall hardness. This design concept paves the way for the development of a new generation of metal alloys that combine advanced engineering performance with attractive cosmetic attributes.

Origin of embrittlement in metallic glasses.

Owing to their glassy nature, metallic glasses demonstrate a toughness that is extremely sensitive to the frozen-in configurational state. This sensitivity gives rise to "annealing embrittlement," which is often severe and in many respects limits the technological advancement of these materials. Here, equilibrium configurations (i.e., "inherent states") of a metallic glass are established around the glass transition, and the configurational properties along with the plane-strain fracture toughness are evaluated to associate the intrinsic glass toughness with the inherent state properties and identify the fundamental origin of embrittlement. The established correlations reveal a one-to-one correspondence between toughness and shear modulus continuous over a broad range of inherent states, suggesting that annealing embrittlement is controlled almost solely by an increasing resistance to shear flow. This annealing embrittlement sensitivity is shown to vary substantially between metallic glass compositions, and appears to correlate well with the fragility of the metallic glass.

Compositional landscape for glass formation in metal alloys.

A high-resolution compositional map of glass-forming ability (GFA) in the Ni-Cr-Nb-P-B system is experimentally determined along various compositional planes. GFA is shown to be a piecewise continuous function formed by intersecting compositional subsurfaces, each associated with a nucleation pathway for a specific crystalline phase. Within each subsurface, GFA varies exponentially with composition, wheres exponential cusps in GFA are observed when crossing from one crystallization pathway to another. The overall GFA is shown to peak at multiple exponential hypercusps that are interconnected by ridges. At these compositions, quenching from the high-temperature melt yields glassy rods with diameters exceeding 1 cm, whereas for compositions far from these cusps the critical rod diameter drops precipitously and levels off to 1 to 2 mm. The compositional landscape of GFA is shown to arise primarily from an interplay between the thermodynamics and kinetics of crystal nucleation, or more precisely, from a competition between driving force for crystallization and liquid fragility.

A damage-tolerant glass.

Owing to a lack of microstructure, glassy materials are inherently strong but brittle, and often demonstrate extreme sensitivity to flaws. Accordingly, their macroscopic failure is often not initiated by plastic yielding, and almost always terminated by brittle fracture. Unlike conventional brittle glasses, metallic glasses are generally capable of limited plastic yielding by shear-band sliding in the presence of a flaw, and thus exhibit toughness-strength relationships that lie between those of brittle ceramics and marginally tough metals. Here, a bulk glassy palladium alloy is introduced, demonstrating an unusual capacity for shielding an opening crack accommodated by an extensive shear-band sliding process, which promotes a fracture toughness comparable to those of the toughest materials known. This result demonstrates that the combination of toughness and strength (that is, damage tolerance) accessible to amorphous materials extends beyond the benchmark ranges established by the toughest and strongest materials known, thereby pushing the envelope of damage tolerance accessible to a structural metal.

Atomistic Characterization of Stochastic Cavitation of a Binary Metallic Liquid under Negative Pressure.

We demonstrate the stochastic nature of cavitation in a binary metallic liquid Cu46Zr54 during hydrostatic expansion by employing molecular dynamics (MD) simulations using a quantum mechanics (QM)-derived potential. The activation volume is obtained from MD simulations and transition-state theory. Extrapolation of the pressure dependence of the activation volume from our MD simulations to low tensile pressure agrees remarkably with macroscale cavitation experiments. We find that classical nucleation theory can predict the cavitation rate if we incorporate the Tolman length derived from the MD simulations.

Uniform directional alignment of single-walled carbon nanotubes in viscous polymer flow.

In this work, we probed the effects of shear flow on the alignment of dispersed single-walled carbon nanotubes in polymer solutions. Two different systems were compared: Single-walled carbon nanotubes dispersed using an anionic surfactant and single-walled carbon nanotubes dispersed using an anionic surfactant and a weakly binding polymer. It was determined that the addition of the weakly binding polymer increased the degree of dispersion of the carbon nanotubes and the ability to induce their alignment when subjected to shear forces.