ABSTRACT
Cellulose-based materials are gaining increasing attention in the packaging industry as sustainable packaging material alternatives. Lignocellulosic polymers with high quantities of surface hydroxyls are inherently hydrophilic and hygroscopic, making them moisture-sensitive, which has been retarding the utilization of cellulosic materials in applications requiring high moisture resistance. Herein, we produced lightweight all-cellulose fiber foam films with improved water tolerance. The fiber foams were modified with willow bark extract (WBE) and alkyl ketene dimer (AKD). AKD improved the water stability, while the addition of WBE was found to improve the dry strength of the fiber foam films and bring additional functionalities, that is, antioxidant and ultraviolet protection properties, to the material. Additionally, WBE and AKD showed a synergistic effect in improving the hydrophobicity and water tolerance of the fiber foam films. Nuclear magnetic resonance (NMR) spectroscopy indicated that the interactions among WBE, cellulose, and AKD were physical, with no formation of covalent bonds. The findings of this study broaden the possibilities to utilize cellulose-based materials in high-value active packaging applications, for instance, for pharmaceutical and healthcare products or as water-resistant coatings for textiles, besides bulk packaging materials.
ABSTRACT
Water interactions of ultra-thin films of wood-derived polysaccharides were investigated by using surface sensitive methods, Quartz Crystal Microbalance with Dissipation (QCM-D) and Atomic Force Microscopy (AFM). These approaches allow systematic molecular level detection and reveal information on the inherent behaviour of biobased materials with nanosensitivity. The influence of structural features of cellulose films i.e. crystallinity, surface roughness and porosity on water interactions was clarified. Cellulose films were prepared using spin-coating and Langmuir-Schaefer deposition to obtain thin films of equal thickness, identical cellulose origin, simultaneously with different supramolecular structures. The uptake/release of water molecules and swelling were characterized using QCM-D, and the structural features of the films were evaluated by AFM. More crystalline cellulose film possessed nanoporosity and as a consequence higher accessible surface area (more binding sites for water) and thus, it was capable of binding more water molecules in humid air and when immersed in water when compared to amorphous cellulose film. Due to the ordered structure, more crystalline cellulose film remained rigid and elastic although the water binding ability was more pronounced compared to amorphous film. The lower amount of bound water induced softening of the amorphous cellulose film and the elastic layer became viscoelastic at high humidity. Finally, cellulose thin films were modified by adsorbing a layer of 1-butyloxy-2-hydroxypropyl xylan, and the effect on moisture uptake was investigated. It was found that the supramolecular structure of the cellulose substrate has an effect not only on the adsorbed amount of xylan derivative but also on the water interactions of the material.
