OH End-Capped Silicone as an Effective Nucleating Agent for Polylactide-A Robotizing Method for Evaluating the Mechanical Characteristics of PLA/Silicone Blends.

Current research on materials engineering focuses mainly on bio-based materials. One of the most frequently studied materials in this group is polylactide (PLA), which is a polymer derived from starch. PLA does not have a negative impact on the natural environment and additionally, it possesses properties comparable to those of industrial polymers. The aim of the work was to investigate the potential of organosilicon compounds as modifiers of the mechanical and rheological properties of PLA, as well as to develop a new method for conducting mechanical property tests through innovative high-throughput technologies. Precise dosing methods were utilized to create PLA/silicone polymer blends with varying mass contents, allowing for continuous characterization of the produced blends. To automate bending tests and achieve comprehensive characterization of the blends, a self-created workstation setup has been used. The tensile properties of selected blend compositions were tested, and their ability to withstand dynamic loads was studied. The blends were characterized through various methods, including rheological (MFI), X-ray (XRD), spectroscopic (FTIR), and thermal properties analysis (TG, DSC, HDT), and they were evaluated using microscopic methods (MO, SEM) to examine their structures.

Robotization of Three-Point Bending Mechanical Tests Using PLA/TPU Blends as an Example in the 0-100% Range.

This article presents the development of an automated three-point bending testing system using a robot to increase the efficiency and precision of measurements for PLA/TPU polymer blends as implementation high-throughput measurement methods. The system operates continuously and characterizes the flexural properties of PLA/TPU blends with varying TPU concentrations. This study aimed to determine the effect of TPU concentration on the strength and flexural stiffness, surface properties (WCA), thermal properties (TGA, DSC), and microscopic characterization of the studied blends.

Trimming flow, plasticity, and mechanical properties by cubic silsesquioxane chemistry.

In this work, the possibility of managing the rheological and mechanical parameters of composites based on PLA with the use of cubic structures of organofunctional spherosilicates was verified. To accurately observe the effect of various organosilicon modifier substitutions on changes in composites' properties, we synthesized and used monofunctional octasubstituted derivatives as reference systems. The OSS/PLA systems were tested with concentrations of 0.1-2.5% (w/w) using extrusion to obtain a filament with a diameter of 1.75 mm. The printed samples underwent comprehensive tests including microscopic (SEM-EDS, optical microscope), rheological, thermal (TG, DSC, HDT), mechanical (impact and strength) as well as water contact angle tests. The work is interdisciplinary in nature and combines elements of organosilicon synthesis, materials engineering, and materials processing and characterization technology.

The 3D-Printed (FDM/FFF) Biocomposites Based on Polylactide and Carbonate Lake Sediments-Towards a Circular Economy.

In this study, composites containing polylactide and carbonate lake sediment in concentrations of 2.5, 5, 10, and 15% by weight were prepared by a 3D printing method. The material for 3D printing was obtained by directly diluting the masterbatch on an injection moulder to the desired concentrations, and after granulation, it was extruded into a filament. The material prepared thusly was used to print standardised samples for mechanical testing. To compare the mechanical properties of the composites obtained by 3D printing and injection moulding, two sets of tests were performed, i.e., mechanical tests (tensile strength, flexural strength, and impact strength) and hydrophobic-hydrophilic surface character testing. The degree of composite waste in the 3D printing was also calculated. Mechanical and surface tests were performed for both systems conditioned at room temperature and after accelerated ageing in a weathering chamber. The study showed differences in the properties of composites obtained by 3D printing. Sedimentary fillers improved the hydrophobicity of the systems compared with pure PLA, but it was not a linear relationship. The PLA/CLS sedB composite had higher strength parameters, especially after ageing in a weathering chamber. This is due to its composition, in which, in addition to calcite and silica, there are also aluminosilicates, causing a strengthening of the PLA matrix.

Molybdenum Disulphide Modified Polylactide for 3D Printed (FDM/FFF) Filaments.

MoS2 is an additive used to improve the tribological properties of plastics. In this work, it was decided to verify the use of MoS2 as a modifier of the properties of PLA filaments used in the additive FDM/FFF technique. For this purpose, MoS2 was introduced into the PLA matrix at concentrations of 0.025-1.0% by weight. Through extrusion, a fibre with a diameter of 1.75 mm was obtained. 3D printed samples with three different filling patterns were subjected to comprehensive thermal (TG, DSC and HDT), mechanical (impact, bending and strength tests), tribological and physicochemical characteristics. The mechanical properties were determined for two different types of fillings, and samples with the third type of filling were used for tribological tests. Tensile strength has been significantly increased for all samples with longitudinal filling with improvement up to 49%. In terms of tribological properties, higher values of the addition (0.5%) caused a significant increase of up to 457% of the wear indicator. A significant improvement in processing properties in terms of rheology was obtained (416% compared to pure PLA with the addition of 1.0%), which translated into more efficient processing, increased interlayer adhesion and mechanical strength. As a result, the quality of printed objects has been improved. Microscopic analysis was also carried out, which confirmed the good dispersion of the modifier in the polymer matrix (SEM-EDS). Microscopic techniques (MO, SEM) allowed for the characterization of the effect of the additive on changes in the printing process (improvement of interlayer remelting) and to assess impact fractures. In the tribological area, the introduced modification did not bring spectacular effects.

Beeswax as a natural alternative to synthetic waxes for fabrication of PLA/diatomaceous earth composites.

In this study, injection moulding was applied to produce biocomposites consisting of polylactide (PLA) and amorphous diatomaceous earth used as a filler at different concentrations. Natural wax and synthetic wax were added to improve processing properties, comparing the resulting biocomposites. The use of natural beeswax makes the composite environmentally friendly. The prepared composites contained 2.5, 5, 10 and 15% w/w filler. The test samples have been injection moulded. Rheological, mechanical, surface and other properties were assessed for the fabricated composites. The testing has shown that the use of wax additives has a significant influence on the mechanical properties (tensile strength, flexural strength, impact strength) and the hydrophilicity/hydrophobicity of composite surfaces. The addition of natural wax, especially at lower concentration, has a positive effect on the rheological properties of composites (melt flow rate, MFR), flexural modulus and impact strength. Different composite parameters are modified by different wax types so both natural and synthetic waxes, can be used interchangeably, depending on the required final material characteristics.

Effect of Wax Additives and Silanization of Diatom Surfaces on Thermomechanical Properties of Polylactide Composites.

In the present study, tests were conducted on high-filled composite samples on a polylactide matrix, modified with diatomaceous earth, three types of silanes, and natural and synthetic wax. The obtained samples were characterized in terms of the effect of modifications on mechanical properties (tensile strength, flexural strength, and impact resistance) or processing properties, e.g., melt flow rate (MFR). The study showed that the modification had a favorable effect on the processing properties of the composites, associated with up to an eight-fold increase in flow rate index compared with the reference sample, especially for samples treated with methyltrimethoxysilane (MTMOS), and up to a ten-fold increase under low shear-rate flow conditions. The effect of the addition of waxes of different origins (synthetic and natural) was also determined, and it was shown that beeswax tended to reduce the flow rate of the composites regardless of the silane used. The addition of synthetic wax to composites increased the tendency to agglomerate diatomaceous earth, while natural wax had a positive effect on filler dispersion.

Carbonate Lake Sediments in the Plastics Processing-Preliminary Polylactide Composite Case Study: Mechanical and Structural Properties.

In this study, the influence of carbonate lake sediments (Polylactide/Carbonate Lake Sediments-PLA/CLS) on the mechanical and structural properties of polylactide matrix composites was investigated. Two fractions of sediments originating from 3-8 and 8-12 m were analysed for differences in particle size by distribution (Dynamic Light Scattering-DLS), phase composition (X-ray Diffraction-XRD), the presence of surface functional groups (Fourier Transform-Infrared-FT-IR), and thermal stability (Thermogravimetric Analysis-TGA). Microscopic observations of the composite fractures were also performed. The effect of the precipitate fraction on the mechanical properties of the composites before and after conditioning in the weathering chamber was verified through peel strength, flexural strength, and impact strength tests. A melt flow rate study was performed to evaluate the effect of sediment on the processing properties of the PLA/CLS composite. Hydrophobic-hydrophilic properties were also investigated, and fracture analysis was performed by optical and electron microscopy. The addition of carbon lake sediments to PLA allows for the obtention of composites resistant to environmental factors such as elevated temperature or humidity. Moreover, PLA/CLS composites show a higher flow rate and higher surface hydrophobicity in comparison with unmodified PLA.

Biocomposites Based on Polyamide 11/Diatoms with Different Sized Frustules.

Amorphous diatomite was used as a filler for a thermoplastic polymer of polyamide 11 obtained from natural sources. The diatomite particles of different sizes were previously fractionated by sedimentation to obtain powders with varying particle size distribution, including powders with or without frustule particles, crushed, uncrushed or agglomerated. Biocomposites containing 2.5, 5, 10 and 20% filler were tested for their mechanical properties, including tensile strength, flexural strength and impact strength. In addition, a particle size analysis (by Dynamic Light Scattering, DLS) was performed and the dispersion of the filler in the polymer matrix (Scanning Electron Microscopy, SEM), thermal parameters (Differential Scanning Calorimetry, DSC, and Dynamic Mechanical Analysis, DMA) were determined. Testing showed that biocomposites modified with diatomaceous earth have a higher mechanical strength than the reference system, especially with larger amounts of the filler (10 and 20%), e.g., the tensile strength of pure PA11 is about 46 MPa, while 20OB and 20OF 47.5 and 47 MPa, respectively, while an increase in max. flexural strength and flexural modulus is also observed compared to pure PA11 by a maximum of 63 and 54%, respectively Diatomaceous earth can be obtained in various ways-it is commercially available or it is possible to breed diatoms in laboratory conditions, while the use of commercially available diatomite, which contains diatoms of different sizes, eliminates the possibility of controlling mechanical parameters by filling biocomposites with a filler with the desired particle size distribution, and diatom breeding is not possible on an industrial scale. Our proposed biocomposite based on fractionated diatomaceous earth using a sedimentation process addresses the current need to produce biocomposite materials from natural sources, and moreover, the nature of the process, due to its simplicity, can be successfully used on an industrial scale.

Methodological Aspects of Obtaining and Characterizing Composites Based on Biogenic Diatomaceous Silica and Epoxy Resins.

Diatomaceous earth are sediments of unicellular algal skeletons with a well-defined hierarchical structure. Despite many tests conducted on systems using diatomaceous earth and epoxy resins, we can find many differences in the methods of acquisition and characteristics of the composite, which may considerably affect the results. In our study, we have conducted tests to verify the impact of the method of obtaining samples and the degassing of the composite on its mechanical properties and standard deviation. The samples were cast in glass moulds and silicone moulds and then subjected to testing for their mechanical and functional properties, imaging with the use of an optical microscope and a scanning electron microscope. The tests have shown that, for samples cast in glass moulds, there is no heterogeneity within the area of the tested sample, as in the case of samples cast in silicone moulds. Silicone moulds allow for quite effective self-degassing of the resin due to the large area-to-mass ratio, and the small remaining air vesicles have a limited effect on the mechanical properties of the samples. The filler used also played a significant role. For systems containing base and rinsed diatomite, it is clear that the degassing of mixtures increases the tensile strength. For treated diatomite, the elongation at break grew along with increasing filler concentration, while for base diatomite, the improvement was observed for flexural strength and impact strength. A non-modified epoxy resin shows a tensile strength at 19.91 MPa (silicone mould cast). At the same time, the degassed, glass mould-cast systems containing 12% of base and rinsed diatoms showed a tensile strength of 27.4 MPa and 44.7 MPa, respectively. We have also observed that the higher the filler concentration, the higher were the tensile strength values, which for the rinsed diatoms reached over 55.1 MPa and for the base diatoms were maximum of 43.8 MPa. The tests, therefore, constitute a set of guidelines and recommendations for testing with the use of fillers showing an extended inner structure.