Accelerated discovery of 3D printing materials using data-driven multiobjective optimization.

Additive manufacturing has become one of the forefront technologies in fabrication, enabling products impossible to manufacture before. Although many materials exist for additive manufacturing, most suffer from performance trade-offs. Current materials are designed with inefficient human-driven intuition-based methods, leaving them short of optimal solutions. We propose a machine learning approach to accelerating the discovery of additive manufacturing materials with optimal trade-offs in mechanical performance. A multiobjective optimization algorithm automatically guides the experimental design by proposing how to mix primary formulations to create better performing materials. The algorithm is coupled with a semiautonomous fabrication platform to substantially reduce the number of performed experiments and overall time to solution. Without prior knowledge of the primary formulations, the proposed methodology autonomously uncovers 12 optimal formulations and enlarges the discovered performance space 288 times after only 30 experimental iterations. This methodology could be easily generalized to other material design systems and enable automated discovery.

Role of legs and foot adhesion in salticid spiders jumping from smooth surfaces.

Many spiders and insects can perform rapid jumps from smooth plant surfaces. Here, we investigate how jumping spiders (Pseudeuophrys lanigera and Sitticus pubescens) avoid slipping when accelerating. Both species differed in the relative contribution of leg pairs to the jump. P. lanigera accelerated mainly with their long third legs, whereas their short fourth legs detached earlier. In contrast, S. pubescens accelerated mainly with their long fourth legs, and their short third legs detached earlier. Because of the different orientation (fourth-leg tip pointing backward, third-leg tip pointing forward), the fourth-leg tarsus pushed, whereas the third-leg tarsus pulled. High-speed video recordings showed that pushing and pulling was achieved by different attachment structures. In P. lanigera, third-leg feet made surface contact with setae on their distal or lateral claw tuft, whereas fourth-leg feet engaged the proximal claw tuft, and the distal tuft was raised off the ground. S. pubescens showed the same division of labour between proximal and distal claw tuft for pushing and pulling, but the claw tuft contact lasted longer and was more visible in the fourth than in the third legs. Experimental ablation of claw tufts caused accelerating spiders to slip, confirming that adhesion is essential for jumps from smooth substrates.

Froghoppers jump from smooth plant surfaces by piercing them with sharp spines.

Attachment mechanisms used by climbing animals facilitate their interactions with complex 3D environments and have inspired novel types of synthetic adhesives. Here we investigate one of the most dynamic forms of attachment, used by jumping insects living on plants. Froghopper insects can perform explosive jumps with some of the highest accelerations known among animals. As many plant surfaces are smooth, we studied whether Philaenus spumarius froghoppers are able to take off from such substrates. When attempting to jump from smooth glass, the insects' hind legs slipped, resulting in weak, uncontrolled jumps with a rapid forward spin. By contrast, on smooth ivy leaves and smooth epoxy surfaces, Philaenus froghoppers performed strong jumps without any slipping. We discovered that the insects produced traction during the acceleration phase by piercing these substrates with sharp spines of their tibia and tarsus. High-speed microscopy recordings of hind legs during the acceleration phase of jumps revealed that the spine tips indented and plastically deformed the substrate. On ivy leaves, the spines of jumping froghoppers perforated the cuticle and epidermal cell walls, and wounds could be visualized after the jumps by methylene blue staining and scanning electron microscopy. Improving attachment performance by indenting or piercing plant surfaces with sharp spines may represent a widespread but previously unrecognized strategy utilized by plant-living insects. This attachment mechanism may also provide inspiration for the design of robotic grippers.

Jumping without slipping: leafhoppers (Hemiptera: Cicadellidae) possess special tarsal structures for jumping from smooth surfaces.

Many hemipteran bugs can jump explosively from plant substrates, which can be very smooth. We therefore analysed the jumping performance of froghoppers (Philaenus spumarius, Aphrophoridae) and leafhoppers (Aphrodes bicinctus/makarovi, Cicadellidae) taking off from smooth (glass) and rough (sandpaper, 30 µm asperity size) surfaces. On glass, the propulsive hind legs of Philaenus froghoppers slipped, resulting in uncontrolled jumps with a fast forward spin, a steeper angle and only a quarter of the velocity compared with jumps from rough surfaces. By contrast, Aphrodes leafhoppers took off without their propulsive hind legs slipping, and reached low take-off angles and high velocities on both substrates. This difference in jumping ability from smooth surfaces can be explained not only by the lower acceleration of the long-legged leafhoppers, but also by the presence of 2-9 soft pad-like structures (platellae) on their hind tarsi, which are absent in froghoppers. High-speed videos of jumping showed that platellae contact the surface briefly (approx. 3 ms) during the acceleration phase. Friction force measurements on individual hind tarsi on glass revealed that at low sliding speeds, both pushing and pulling forces were small, and insufficient to explain the recorded jumps. Only when the tarsi were pushed with higher velocities did the contact area of the platellae increase markedly, and high friction forces were produced, consistent with the observed jumps. Our findings show that leafhoppers have special adhesive footpads for jumping from smooth surfaces, which achieve firm grip and rapid control of attachment/detachment by combining anisotropic friction with velocity dependence.

Inhomogeneous fluids of colloidal hard dumbbells: fundamental measure theory and Monte Carlo simulations.

Recently, a density functional theory for hard particles with shape anisotropy was developed, the extended deconvolution fundamental measure theory (edFMT). We apply edFMT to hard dumbbells, arguably the simplest non-convex shape and readily available experimentally in the form of colloids. We obtain good agreement between edFMT and Monte Carlo simulations for fluids of dumbbells in a slit and for the same system under gravity. This indicates that edFMT can be successfully applied to nearly all colloidal shapes, not just for the convex shapes for which edFMT was originally derived. A theory, such as edFMT, that allows a fast and general way of mapping the phase behavior of anisotropic colloids, can act as a useful guide for the design of colloidal shapes for various applications.