Performances and fouling control of a flat sheet membrane in a MBR pilot-plant.

This paper deals with the performance and the optimisation of the hydraulic operating conditions of the A3 Water Solutions flat sheet membrane technology in a MBR pilot-plant to achieve a satisfying fouling control and also a reduction in the required aeration. Two vertically stacked modules were tested at pilot-scale at Anjou Recherche under typical biological operating conditions (mixed liquor suspended solids concentration (MLSS) =10 g/l; sludge retention time (SRT) =28 days; food to microorganism ratio (F/M)=0.12 kg COD/kg MLSS/d). The use of a double-deck and of specific backwashes for this membrane technology enabled to achieve satisfying membrane performances for a net flux of 25 L h(-1) m(-2), 20 degrees C at a low specific aeration demand per membrane surface (SADm = 0.2 Nm(3) h(-1) m(-2)) which corresponds to a specific aeration demand per permeate volume unit (SADp) of 8 Nm(3) air/m(3) permeate, which is lower than reported for many commercial membrane systems. The mixed liquor characteristics (foaming, MLSS concentration) appeared to influence the fouling behaviour of the membranes but no correlation was found with the fouling rate. However, with the new operating conditions, the system is robust and can cope with fouling resulting from biological stress and daily peak flows for MLSS concentrations in the membrane tank up to 18 g/l.

In the search of alternative cleaning solutions for MBR plants.

The objective of the study was to identify alternative cleaning reagents to chlorine for membrane permeability regeneration in MBR applications. Indeed, chlorine is prohibited in some countries because of the formation of by-products such as THM. The study was focused on the comparison of ten cleaning reagents performances and in particular on their ability to remove irreversible fouling. The tests were carried on with the A3 Water Solutions' Maxflow membrane (flat sheet membrane). A specific experimental protocol was defined at lab scale to develop an irreversible fouling by filtering sludge supernatant. The more promising reagents at lab scale were then tested on the A3 membrane continuously immersed in a MBR pilot plant functioning under typical biological conditions (MLSS=11 g/l; SRT=28 days). A full scale test was finally performed with hydrogen peroxide, one of the best reagents. Chlorine was taken as reference for all performed tests. The cleaning performances of the selected reagents were different at the different scales, probably due to the difficulty to obtain an irreversible membrane fouling at larger scales. This testing procedure will be reproduced with other membrane materials to have a better understanding of interactions between irreversible fouling, material nature and chemical reagents.

Evaluation of innovative operation concept for flat sheet MBR filtration system.

One of the most limiting factors for the extension and acceptance of MBR filtration systems for municipal and industrial wastewater is the impact of membrane fouling on maintenance, operation and cleaning efforts. One field of action in the European Research Project "AMEDEUS" is the development and testing of MBR module concepts with innovative fouling-prevention technology from three European module manufacturers. This article deals with the performances of the flat-sheet modules by A3 Water Solutions GmbH in double-deck configuration evaluated over 10 months in Anjou Recherche under typical biological operation conditions for MBR systems (MLSS = 10 g/l; SRT = 25 days). By using a double-deck configuration, it is possible to operate with a net flux of 25.5 l/m2.h at 20 degrees C, a membrane air flow rate of 0.21 Nm3/h.m2 of membrane to achieve a stable permeability of around 500-600 l/m2.h.bar. Additionally, it was observed that it is possible to recover the membrane performance after biofouling during operation without intensive cleaning and to maintain stable permeability during peak flows. The evaluated concepts for equipping and operating MBR systems will be applied to several full-scale plants constructed by A3 Water Solutions GmbH.