ABSTRACT
This study proposed an error-matching measurement and compensation method for curve mating and complex mating. With use of polynomial curve fitting and least squares methods for error analysis, an algorithm for error identification and error compensation were proposed. Furthermore, based on the proposed method, an online error-matching compensation system with an autorevising function module for autogenerating an error-compensated NC program for machining was built. Experimental verification results showed that the proposed method can effectively improve the accuracy of assembly matching. In a curve-type mating experiment, the matching error without compensation was 0.116 mm, and it decreased to 0.048 mm after compensation. The assembly accuracy was improved by 28%. In a complex-type mating experiment, the verification results showed that the error reductions after compensation for three mating shapes (straight line, triangle, and curve shape) were 81%, 87%, and 79%, respectively. It showed that the proposed method can improve the assembly accuracy for complex mating shapes, which would also be improved without losing production efficiency.
Subject(s)
Algorithms , Least-Squares AnalysisABSTRACT
Through the light-driven geometrically oriented attachment (OA) and self-assembly of Au nanorods (NRs) or nanoparticles (NPs), single-crystalline Au nanowires (NWs) were synthesized by the irradiation of a linearly-polarized (LP) laser. The process was conducted in a droplet of Au colloid on a glass irradiated by LP near-infrared (e.g. 1064 nm and 785 nm) laser beam of low power at room temperature and atmospheric pressure, without any additive. The FE-SEM images show that the cross sections of NWs are various: tetragonal, pentagonal or hexagonal. The EDS spectrum verifies the composition is Au, and the pattern of X-ray diffraction identifies the crystallinity of NWs with the facets of {111}, {200}, {220} and {311}. We proposed a hypothesis for the mechanism that the primary building units are aligned and coalesced by the plasmon-mediated optical torque and force to form the secondary building units. Subsequently, the secondary building units undergo the next self-assembly, and so forth the tertiary ones. The LP light guides the translational and rotational motions of these building units to perform geometrically OA in the side-by-side, end-to-end and T-shaped manners. Consequently, micron-sized ordered mesocrystals are produced. Additionally, the concomitant plasmonic heating causes the annealing for recrystallizing the mesocrystals in water.
