Effect of digital complete dentures manufactured using the custom disk method on masticatory function.

Statement of problem: The effect of using the custom disk method (CDM) for fabricating digital dentures on patients' masticatory function should be studied to support its use in clinical practice. Purpose: To investigate the effect of digital dentures fabricated using CDM on patients' masticatory function. Material and methods: This single-center prospective clinical study included 20 patients with edentulous maxillary and mandibular arches who used a complete denture. The digital impression and complete denture manufacturing procedures using CDM have already been reported by Kanazawa et al. (2018) [32] and Soeda et al. (2022) [18] Thedigital dentures fabricated with CDM were delivered to the participants, and periodic adjustments were made until the patient could use the denture without pain. A color-changeable chewing gum, two types of gummy jellies that can evaluate the masticatory function, and pressure-sensitive sheets were used to evaluate the participants' masticatory function at baseline, 1 month, and 6 months following adjustment of the new digital complete dentures fabricated with CDM. These masticatory function values had already been measured in the previous conventional dentures and were recorded as baseline values. Results: The study participants included 8 women and 12 men (mean age, 77.6 years). The color-changeable chewing gum analysis indicated that there was no significant improvement of masticatory function from baseline to 1 M (P = .083) and 6 M (P = .157).The gummy jelly analysis indicated no significant differences between the masticatory function baseline and 1 month (P = .387); however, a significant improvement was observed from baseline to 6 months (P = .020). Tests with Glucolum indicated a significant improvement from baseline to 1 month (P = .012) and 6 months (P = .003). The maximum bite force and occlusal contact area showed no significant difference at any time point. Conclusions: Significant improvement in masticatory function was observed upon evaluation with gummy jelly and Glucolum 6 months after delivering the new digital complete dentures. Under limited conditions, the digital denture fabricated using CDM resulted in good recovery of the masticatory function in elderly edentulous patients. The present results combined with the cost-effectiveness and patient satisfaction associated with CDM indicate its clinical utility.

Effect of support structures on the trueness and precision of 3D printing dentures: An in vitro study.

Purpose Additive manufacturing has revolutionized the fabrication of complete dentures. However, this process involves support structure, which is a construction part that holds the specimen during printing, and may prove to be disadvantageous. Therefore, this in vitro study compared the effect of support structure reduction on various volume and area distributions of a 3D-printed denture base to determine optimal parameters based on accuracy.Methods A complete maxillary denture base construction file was used as reference. Twenty denture bases were 3D printed under four conditions (total n=80): no support structure reduction (control), palatal support structure reduction (Condition P), border support structure reduction (Condition B), and palatal and border support structure reduction (Condition PB). Printing time and resin consumption were also recorded. The intaglio surface trueness and precision of all acquired data were exported to a 3D analysis software, and the dimensional changes to the denture base were analyzed using the root-mean-square estimate (RMSE) to assess geometric accuracy and generate color map patterns. Nonparametric Kruskal-Wallis and Steel-Dwass tests (α=0.05) analyzed the accumulated data.Results Control had the lowest RMSE values for trueness and precision. Nevertheless, it demonstrated a significantly lower RMSE than that of Condition B (P=0.02) in precision. Owing to negative deviation at the palatal region, Conditions P and PB had higher retention than Control and Condition B regarding the color map pattern.Conclusions Within the limitations of this study, the reduction of palatal and border support structures showed optimal accuracy with resource and cost savings.

Fabrication of sports mouthguards using a semi-digital workflow with 4D-printing technology.

Purpose This technical procedure report explains the fabrication protocol for a newly developed 4D-printed sports mouthguard (MG) based on 4D-printing technology.Methods An intraoral scanner was used to scan a maxillary arch model. A two-layer sports MG was designed based on the scanned model using computer-aided design software and output in a standard tessellation language file format. Two types of filament materials were used for the MG material: a thermoplastic shape memory polyurethane elastomer with a unique glass transition temperature for the external layer and a thermoplastic elastomer for the internal layer. Both MGs were printed using a fused deposition modeling 3D printer and assembled using adhesives after trimming the support material. To confirm the shape-memory performance of the fabricated 4D-printed MG, a deviation analysis was performed by superimposing the internal surface data of the fabricated MG and the MG whose shape was recovered. The distance between the data obtained by deviation analysis was calculated, and the root mean square error value (mm) was determined.Conclusions The 4D-printing technology simplifies the complex processes required with conventional methods. It also overcomes the issues of conventional and 3D-printed MGs, such as the reduced fitting accuracy caused by deformation, because this technology employs shape memory materials.

Fabrication of milled removable partial dentures using a custom plate with prefabricated artificial teeth.

PURPOSE: Although digital removable partial dentures have been previously described, there have been no reports on how to fabricate them in one piece. This study proposes a new method for fabricating patient-specific digital removable partial dentures using a custom plate. METHODS: First, a gypsum model was scanned using a laboratory scanner and a removable partial denture was designed using computer-aided design (CAD) software based on standard tessellation language data. The metal clasp was fabricated from Ti-6Al-4V using a 3D printer. For custom plate fabrication, a resin plate frame was designed using computer-aided design (CAD) software and fabricated using a 3D printer. An artificial tooth and metal clasp were fixed on the base surface of the frame, an auto-polymerizing resin was poured into the frame for the denture base, and the artificial tooth and metal clasp were packed to form a custom plate. The plate was cut using a milling machine. Subsequently, the support attached to the denture was removed and polished for complete fabrication of the denture. CONCLUSIONS: Our novel removable partial denture fabrication method is more efficient than the conventional method. The obtained removable partial dentures demonstrated satisfactory accuracy.

Stress distribution of one-piece and two-piece mini-Implant overdentures with various attachment systems and diameters: A finite element analysis.

PURPOSE: We investigated and compared the stress distribution within one- and two-piece mini-implants for overdentures with three different attachments (ball, Locator, and magnet) and two different diameters using three-dimensional finite element (3D FE) analysis and a monotonic bending test. The goal was to identify the most beneficial implant attachment system design for mini-implant overdentures with a lower risk of implant fracture. METHODS: Twelve 3D FE models simulating a mandible segment with one- and two-piece mini-implants with different attachment systems, diameters, and overdentures were created using three-dimensional computer-aided design (CAD) software. Vertical and oblique forces (45° to the longitudinal axis of the implant) of 100 N were applied to the dentures. The stress distribution was analyzed. A bending test was performed on a mini-implant (Locator, 2.4 mm) using a testing machine to quantify the load at yield stress. RESULTS: One-piece mini-implants showed lower maximum stress compared to two-piece mini-implants. Among the three designs, the magnet attachment systems showed the maximum stress. The maximum von Mises stress occurred at the neck of the implants, which was surrounded by cortical bone in all models, and under both loading conditions. CONCLUSIONS: Focusing on the attachments and one- and two-piece designs of mini-implant overdentures using CAD models to reduce confounding factors affecting the stress distribution, we concluded that one-piece mini-implants tended to show lower stress compared to two-piece mini-implants. Mini-implant overdentures with Locator and ball attachments demonstrated lower stress within the implants compared to those with magnet attachments under vertical and oblique loading conditions.

Trueness and precision of artificial teeth in CAD-CAM milled complete dentures from custom disks with a milled recess.

STATEMENT OF PROBLEM: Studies on the movement of artificial teeth during the manufacturing of computer-aided design and computer-aided manufacturing (CAD-CAM) complete dentures using the custom disk method with milled recesses and on whether the movement is within a clinically acceptable range are lacking. PURPOSE: The purpose of this in vitro study was to assess the trueness and precision of the artificial teeth on custom disks the recesses of which were manufactured using a milling machine and to compare the results with the recesses manufactured using a 3-dimensional (3D) printer. MATERIAL AND METHODS: Four types of artificial teeth (maxillary left central incisors [Max-L1], mandibular left central incisors [Man-L1], maxillary left first premolars [Max-L4], and maxillary left first molars [Max-L6]) were prepared. Milling data were created, and 3 of each type of tooth were attached to each disk made up of 3 concentric circles (large, medium, and small). Five each of the 3D-printed custom disks and custom disks with milled recesses were milled based on the milling data. Standard tessellation language data were obtained through cone beam computed tomography and superimposed by using a CAD software program. Mean absolute error (MAE) values were calculated to assess trueness and precision; MAE values of artificial teeth in custom disks with milled recesses and 3D-printed custom disks were statistically compared by using the 2-way analysis of variance test with 2 factors, 2 types of custom disks and 4 types of artificial teeth, and the Tukey post hoc comparison (α=.05). RESULTS: Regarding position trueness, the MAE value of Man-L1 on the milling custom disk was significantly lower than that of the 3D-printed custom disk (P<.001), whereas the MAE values of Max-L4 and Max-L6 on the milling custom disk were significantly higher than those on the 3D-printed custom disk (P<.001). No significant difference was found in the MAE value of the position trueness of Max-L1 between the milling and 3D-printed custom disks. Regarding position precision, the MAE values of Max-L1, Man-L1, and Max-L4 on the milling custom disk were significantly lower than those on the 3D-printed custom disks (P=.002, P<.001, P=.025, respectively). However, no significant difference was seen in the MAE value of position precision of Max-L6 between the milling and 3D-printed custom disks (P=.180) CONCLUSIONS: Movement of artificial teeth during the manufacture of dentures using the custom disk method and custom disks with milled recesses was within a clinically acceptable range.

In vitro study of the effect of implant position and attachment type on stress distribution of implant-assisted removable partial dentures.

Background/purpose: Implant assisted removable partial dentures (IARPDs) improved biomechanical behavior of removable partial dentures (RPDs), but information of the effect of attachment type and implant position is limited. This study aimed to investigate the effect of implant position and attachment type on the stress distribution of IARPDs. Material and methods: Four implants, 10 mm in length and 4.1 mm in diameter, were bilaterally placed close to first premolar and second molar regions of a mandibular Kennedy class I model having artificial dentition from canine to canine, vertical to the occlusal plane. Five IARPDs were fabricated to accommodate locator and magnetic attachments. Strain gauges were placed on the model surface to measure the strain around implants during loading. Unilateral vertical loading was applied to the right first molar area with magnitude of 120 N and crosshead speed of 10 mm/min. Measurements were recorded under following conditions: premolar IARPDs with locator or magnetic attachments, molar IARPDs with locator or magnetic attachments. Two-way multiple analysis of variance was performed to compare the maximum principal strain (MPS) around the implants with a significance level of 0.05. Results: Implant position had significant effect on the MPS of IARPD on loading and nonloading sides while attachment type only significant on nonloading side. Molar implants showed larger MPS than premolar implants with both locator and magnetic attachments during unilateral loading. Conclusion: The stress distribution of the IARPD is significantly affected by implant position wherein anteriorly placed implants exhibit lower MPS than relatively posteriorly placed implants.

Patient-reported outcome and cost-effectiveness analysis of milled and conventionally fabricated complete dentures in a university clinic: A retrospective study.

STATEMENT OF PROBLEM: The custom disk is a novel method of complete denture fabrication; however, patient-reported outcomes and fabrication costs are unknown. PURPOSE: The purpose of this retrospective study was to evaluate general patient satisfaction with complete dentures fabricated through the custom disk method. In addition, a comparative cost-effectiveness analysis was conducted for the custom disk method and conventional removable complete dentures. MATERIAL AND METHODS: Complete dentures were fabricated for 44 edentulous participants by using the custom disk method (n=20) or the conventional removable complete denture (n=24). General patient satisfaction was measured by using visual analog scales before and after denture fabrication and compared by using the Wilcoxon signed-rank test (α=.05); the fabrication cost for each method was investigated and compared by using the Mann-Whitney U test (α=.05). Cost-effectiveness was analyzed with the incremental cost-effectiveness ratio as incremental cost per change in general patient satisfaction for the custom disk method with respect to the conventional removable complete denture. RESULTS: The median general patient satisfaction with the custom disk method and conventional removable complete denture after the intervention was 84.0 mm and 91.0 mm, respectively. General patient satisfaction with the custom disk method was significantly higher after the intervention (P=.002). The median labor costs for the custom disk method and conventional removable complete denture were 24 516 and 36 583 Japanese yen, respectively, and the difference was statistically significant (P<.001). The median of the total cost of the custom disk method and the conventional removable complete denture was 41 104 and 45 276 Japanese yen, respectively, and the difference was statistically significant (P=.004). The incremental cost-effectiveness ratio was -251.4. CONCLUSIONS: The custom disk method improved general patient satisfaction. The labor and total costs of the custom disk method were significantly lower than those of the conventional removable complete denture. The incremental cost-effectiveness ratio demonstrated that the custom disk method was more cost-effective than the conventional removable complete denture.

Effect of Different Filler Contents and Printing Directions on the Mechanical Properties for Photopolymer Resins.

Photopolymer resins are widely used in the production of dental prostheses, but their mechanical properties require improvement. We evaluated the effects of different zirconia filler contents and printing directions on the mechanical properties of photopolymer resin. Three-dimensional (3D) printing was used to fabricate specimens using composite photopolymers with 0 (control), 3, 5, and 10 wt.% zirconia filler. Two printing directions for fabricating rectangular specimens (25 mm × 2 mm × 2 mm) and disk-shaped specimens (φ10 mm × 2 mm) were used, 0° and 90°. Three-point bending tests were performed to determine the flexural strengths and moduli of the specimens. The Vickers hardness test was performed to determine the hardness of the specimens. Tukey's multiple comparison tests were performed on the average values of the flexural strengths, elastic moduli, and Vickers hardness after one-way ANOVA (α = 0.05). The flexural strengths and elastic moduli at 0° from high to low were in the order of 0, 3, 10, and 5 wt.%, and those at 90° were in the order of 3, 0, 10, and 5 wt.% (p < 0.05). For 5 and 10 wt.%, no significant differences were observed in mechanical properties at 0° and 90° (p < 0.05). The Vickers hardness values at 0° and 90° from low to high were in the order of 0, 3, 5, and 10 wt.% (p < 0.05). Within the limits of this study, the optimal zirconia filler content in the photopolymer resin for 3D printing was 0 wt.% at 0° and 3 wt.% at 90°.

Evaluation of trueness and precision of stereolithography-fabricated photopolymer-resin dentures under different postpolymerization conditions: An in vitro study.

STATEMENT OF PROBLEM: Stereolithography (SLA) additive manufacturing (AM) technologies have become popular for the fabrication of complete dentures; however, the trueness and precision of the dentures under different postpolymerization conditions remain unclear. PURPOSE: The purpose of this in vitro study was to investigate the effect of different postpolymerization times and temperatures on the trueness and precision of SLA dentures. MATERIAL AND METHODS: Specimens simulating maxillary complete dentures were fabricated by SLA 3D printing. They were polymerized for 15 minutes or 30 minutes at different temperatures (40 °C, 60 °C, and 80 °C). The intaglio surface trueness of the specimens was evaluated by superimposing the postpolymerization standard tessellation language (STL) file on the original STL file for each specimen via a best-fit method (n=10). The precision was measured across specimens by superimposing the postpolymerization STL file from each specimen group and using the combination formula (n=45). Subsequently, root-mean-square estimates (RMSEs) and color map data were obtained, and a normality test was conducted on the obtained data. The results indicated that the distributions were not normal; therefore, nonparametric Kruskal-Wallis and Mann-Whitney tests were used to analyze the data (α=.05). RESULTS: For trueness, the lowest RMSE corresponded to the postpolymerization time of 30 minutes and a temperature of 40 °C. This result was significantly different from specimens those of the 15-minute and 60 °C, 15-minute and 80 °C, and 30-minute and 80 °C specimens (P<.001). For precision, the median of the lowest RMSE corresponded to the 30-minute and 40 °C specimens. This median value was significantly different from those of other specimens (P<.001). The findings indicate that the postpolymerization condition of 30 minutes and 40 °C affords the highest trueness and precision and the most favorable intaglio surface adaptation of the denture. CONCLUSIONS: The postpolymerization conditions influenced the RMSE values of the trueness and precision of a clear photopolymer resin. The RMSE and color map data associated with the 30-minute and 40 °C condition corresponded to the greatest trueness and precision of all the SLA denture specimens considered.

Trueness and precision of artificial teeth in CAD-CAM milled complete dentures with custom disks.

STATEMENT OF PROBLEM: Insufficient information is available regarding the trueness and precision of artificial teeth in computer-aided design and computer-aided manufacturing (CAD-CAM) milled complete dentures fabricated from custom disks, including prefabricated teeth. PURPOSE: The purpose of this in vitro study was to determine the trueness and precision of the position of the artificial teeth arranged in CAD-CAM milled complete dentures manufactured by using a custom disk method and to compare the trueness and precision of different tooth types and the occlusal surface and entire surface of the teeth. MATERIAL AND METHODS: The milling data were designed by using a CAD software program. Four types of artificial teeth (maxillary-left central incisor, mandibular-left central incisor, maxillary-left first premolar, and maxillary-left first molar) were arranged concentrically in the disk with 3 corresponding teeth per disk. Five custom disks were milled based on the milling data. The sample size for maxillary-left central incisor, mandibular-left central incisor, maxillary-left first premolar, and maxillary-left first molar was 15. The standard tessellation language data were obtained by scanning the milled disks with cone beam computed tomography. The obtained data were superimposed by using a CAD software program to assess the trueness and precision of the tooth positions. For the occlusal surface, the data were superimposed after trimming to assess the trueness and precision of the tooth position with respect to the entire tooth surface. After data superimposition, the deviation was analyzed by using a 3-dimensional analysis software program to obtain the mean absolute error values and color maps. The data were analyzed by using 2-way ANOVA and the Games-Howell post hoc test (α=.05). RESULTS: Significant differences were found in the mean absolute error values of the position trueness of the entire surface between the different teeth, except for maxillary-left first premolar and maxillary-left first molar (P<.05). Moreover, significant differences in the mean absolute error values of the precision for the entire surface were observed between mandibular-left central incisor and maxillary-left first premolar, as well as between mandibular-left central incisor and maxillary-left first molar (P<.05). The mean absolute error values of the position trueness of the occlusal surface were significantly smaller than those for the entire tooth surface for mandibular-left central incisor, maxillary-left first premolar, and maxillary-left first molar (P<.05). Finally, the mean absolute error values of the position precision of the occlusal surface were significantly smaller than those for the entire tooth surface for mandibular-left central incisor and maxillary-left first premolar (P<.05). CONCLUSIONS: The trueness and precision of the posterior teeth were higher than that of anterior teeth. The trueness of the movement of the artificial teeth during the manufacturing of dentures by using the custom disk method was found to be within a clinically acceptable range.

Comparison of Mechanical Properties of PMMA Disks for Digitally Designed Dentures.

In this study, the physical properties of a custom block manufactured using a self-polymerizing resin (Custom-block), the commercially available CAD/CAM PMMA disk (PMMA-disk), and a heat-polymerizing resin (Conventional PMMA) were evaluated via three different tests. The Custom-block was polymerized by pouring the self-polymerizing resin into a special tray, and Conventional PMMA was polymerized with a heat-curing method, according to the manufacturer's recommended procedure. The specimens of each group were subjected to three-point bending, water sorption and solubility, and staining tests. The results showed that the materials met the requirements of the ISO standards in all tests, except for the staining tests. The highest flexural strength was exhibited by the PMMA-disk, followed by the Custom-block and the Conventional PMMA, and a significant difference was observed in the flexural strengths of all the materials (p < 0.001). The Custom-block showed a significantly higher flexural modulus and water solubility. The water sorption and discoloration of the Custom-block were significantly higher than those of the PMMA-disk, but not significantly different from those of the Conventional PMMA. In conclusion, the mechanical properties of the three materials differed depending on the manufacturing method, which considerably affected their flexural strength, flexural modulus, water sorption and solubility, and discoloration.

Comparison of splinted and non-splinted superstructures of three implants placed in a mandibular distal extension model with missing teeth using modal analysis.

This study evaluated the effects of two types of superstructures (splinted crown and non-splinted crown) on four vibration characteristics (natural frequency, damping ratio (DAR), vectors in antiphase, maximum displacement (MDP)) by using modal analysis. These structures were fabricated on three implants placed in the mandibular free-end defect model. After placing three implants on a mandibular distal extension model with missing teeth, the three-unit splinted and non-splinted crowns were designed on the CAD software. Subsequently, the zirconia disc was milled using a milling machine to produce the superstructures (n = 5). After establishing four measurement points on each crown of the prostheses, a vibration was applied to the mandible model with an impact hammer, and the transfer function of each measurement point was identified. Using the modal analysis software, the natural frequency and damping ratios were calculated from the transfer function, modal shapes at each natural frequency were observed, and maximum displacement that takes into account the lateral force during mastication was simulated. The t-test was performed for each of the averaged values of natural frequency, maximum displacement, and damping ratio (p < 0.05). Mann-Whitney U test was performed on the average of the number of vectors in antiphase (p < 0.05). The mean natural frequency was significantly higher in the splinted crown (758.2 ± 2.8 Hz) than that in the non-splinted crown (752.8 ± 3.7 Hz) (P = 0.047). The mean damping ratio was not significantly different for the splinted (3.3 ± 0.2%) and non-splinted crowns (3.2 ± 0.3%) (P = 0.535). The average number of vectors in antiphase was significantly smaller in the non-splinted crown (4.4 ± 0.9) than in the splinted crown (10 ± 2.5) (P = 0.008). The mean value of the maximum displacement was significantly smaller in the splinted crown (6.7 ± 1.1 µm) than that in the non-splinted crown (7.3 ± 0.6 µm) (P = 0.048). Within the limitations of this study, the vibration characteristics of the superstructures differed between designs with splinted and non-splinted crowns. Crown splinting increased the rigidity and natural frequency and decreased the MDP. However, the higher number of vectors in antiphase indicated more twists in the superstructures during vibration. The non-splinted crowns showed a lower natural frequency and a greater maximum displacement; however, they comprised fewer vectors in antiphase, indicating that the twist during vibration was less than that observed with the splinted crowns. Thus, our results suggest that crown splinting reduces the deformation of the superstructure, implants, and the surrounding tissues in comparison to the deformation observed when no splinting is performed.

Effect of printing direction on stress distortion of three-dimensional printed dentures using stereolithography technology.

Fabrication of complete dentures using a 3D printer is quicker and more economic than conventional methods. However, the photopolymer resins used in 3D printers has a lower flexural strength than heat-cured resin. Furthermore, photopolymer resins exhibit anisotropic properties depending on the printing direction, but no studies have evaluated their mechanical properties. The impact of stress distribution caused by changing the printing direction of the 3D printed denture has not been clarified. This study aimed to investigate the effect of different printing directions (0°, 45°, and 90°) of stereolithography (SLA) 3D printed dentures on stress distribution. Artificial mucosa was fabricated to fit a maxillary edentulous model, which was scanned to generate a standard tessellation language (STL) file. Subsequently, the upper denture was designed using computer-aided design (CAD) software, output as an STL file (master data), and set in three different printing directions (0°, 45°, and 90°). It was printed by the SLA 3D printer using photopolymer resin (n=6, in each printing direction). The stress distributions of the dentures were monitored using four rosette strain gauges, which were cemented to the midline of each denture as follows: above the labial frenum (A), at the incisive papilla (B), at the endpoint of the denture (D), and at the mid-point of B and D (C). A load was applied to the posterior region at a loading rate of 20 N/s from 0 N to 200 N using a universal testing machine. Changes in the applied load and strain at each point were recorded. The maximum principal strain (MPS) and the direction of the MPS (θ) were calculated. Each mean MPS was compared using Kruskal-Wallis and Steel-Dwass multiple comparison tests (p < 0.05). The stress distribution showed that the MPS for 45° printing was the lowest at each measurement point except for A under 200 N loading. The MPS at C for 0° was significantly different from that at C for 45° and 90°. The MPS at D in all the printing directions showed significant differences. The MPS at B for 45° was significantly different from that at B for 90°. The MPS at A in all printing directions showed no significant difference. Within the limitations of this study, differences in printing direction affected the stress distribution of SLA 3D printed dentures. The results showed that the stress distribution of the denture printed at 45° by the 3D printer system was the smallest compared with dentures printed at 0° and 90°. These results suggest that a printing direction of 45° is preferable when fabricating dentures using a 3D printer in clinical setting.

Effect of Printing Direction on the Accuracy of 3D-Printed Dentures Using Stereolithography Technology.

This study evaluated the effects of the differences in the printing directions of stereolithography (SLA) three-dimensional (3D)-printed dentures on accuracy (trueness and precision). The maxillary denture was designed using computer-aided design (CAD) software with an STL file (master data) as the output. Three different printing directions (0°, 45°, and 90°) were used. Photopolymer resin was 3D-printed (n = 6/group). After scanning all dentures, the scanning data were saved/output as STL files (experimental data). For trueness, the experimental data were superimposed on the master data sets. For precision, the experimental data were selected from six dentures with three different printing directions and superimposed. The root mean square error (RMSE) and color map data were obtained using a deviation analysis. The averages of the RMSE values of trueness and precision at 0°, 45°, and 90° were statistically compared. The RMSE of trueness and precision were lowest at 45°, followed by 90°; the highest occurred at 0°. The RMSE of trueness and precision were significantly different among all printing directions (p < 0.05). The highest trueness and precision and the most favorable surface adaptation occurred when the printing direction was 45°; therefore, this may be the most effective direction for manufacturing SLA 3D-printed dentures.

Reduction in maxillary complete denture deformation using framework material made by computer-aided design and manufacturing systems.

The aim of this study was to investigate the effects of framework materials manufactured by dental CAD/CAM systems on complete denture deformation. Four materials were used for the maxillary complete denture framework: fiber-reinforced composite (FRC), nano-zirconia (N-Zr), cobalt-chromium-molybdenum alloy (CCM), and polyether-ether-ketone (PEEK). The framework materials were prepared using CAD/CAM systems. Six dentures of each material were fabricated, using polymethyl-methacrylate (PMMA) as a control. The thickness of the palatal area was 1.0 mm for PMMA and PEEK and 0.5 mm for FRC, N-Zr, and CCM. The denture deformation during occlusal load was monitored using four rosette strain gauges placed on the midline of the denture. The maximum principal strain (MPS) of each gauge, except that at the labial frenum, increased proportionally with increasing applied load. The directions of MPS were predominantly perpendicular to the midline of the denture. When a 200-N load was applied, the MPS at the incisive papilla in N-Zr and CCM was half that of PMMA; there was no significant difference among MPSs of PEEK, PMMA and FRC. The MPS at the end point of the denture in FRC, N-Zr, and CCM was significantly smaller than that of PMMA. The MPSs of the complete denture decreased when the CAD/CAM fabricated framework was used. The effects of the CAD/CAM fabricated framework on complete denture deformation varied due to the material used; however, a CAD/CAM fabricated framework material is considered to be effective for reducing complete denture deformation.