Low loaded Pt-Co catalyst surfaces optimized by magnetron sputtering sequential deposition technique for PEM fuel cell applications: physical and electrochemical analysis on carbon paper support.

A series of thin Pt-Co films with different metal ratios were deposited by using the sequential cosputtering directly on a commercial hydrophobic carbon paper substrate at room temperature and in ultra-high vacuum (UHV) conditions. Their electrocatalytic properties toward the oxygen reduction reaction were investigated in 0.5 M H2SO4 solution by means of cyclic voltammetry (CV) and linear sweep voltammetry (LSV) on rotating disc electrode (RDE). The results showed that Pt particles, deposited by dc-magnetron gun, surround the large Co-clusters deposited by rf-magnetron gun. In addition, the increase of Co content led to an increase in the electrochemical active surface area (EASA) from 23.75 m2/gPt to 47.54 m2/gPt for pure Pt and Pt:Co (1:3), respectively, which corresponded the improvement of the utilization of Pt by a factor of 1.91. This improvement indicated that the sequential magnetron cosputtering was one of the essential technique to deposit homogeneous metal clusters with desirable size on the gas diffusion layer by adjustment plasma parameters.

The development of catalytic performance by coating Pt-Ni on CMI7000 membrane as a cathode of a microbial fuel cell.

Performance of cathode materials in microbial fuel cell (MFC) from dairy wastewater has been investigated in laboratory tests. Both cyclic voltammogram experiments and MFC tests showed that Pt-Ni cathode much better than pure Pt cathode. MFC with platinum cathode had the maximum power density of 0.180 W m(-2) while MFC with Pt:Ni (1:1) cathode produced the maximum power density of 0.637 W m(-2), even if the mass mixing ratio of Pt is lower in the alloy were used. The highest chemical oxygen demand (COD) removal efficiency was around 82-86% in both systems. The cyclic voltammogram (CV) analyses show that Pt:Ni (1:1) offers higher specific surface area than Pt alone does. X-ray diffraction (XRD) and Scanning Electron Microscopy (SEM) results showed that entire Pt:Ni (1:1) alloys can reduce the oxygen easily than pure platinum, even though less precious metal amount. The main outcome of this study is that Pt-Ni, may serve as a alternative catalyst in MFC applications.