The mechanical behavior of high-translucent monolithic zirconia after adjustment and finishing procedures and artificial aging.

STATEMENT OF PROBLEM: How occlusal adjustments and finishing of high-translucent monolithic zirconia restorations affect their mechanical behavior is unclear. PURPOSE: The purpose of this in vitro study was to investigate the effect of grinding, finishing, and hydrothermal degradation on the roughness, flexural strength, and reliability of fully stabilized zirconia (FSZ) and partially stabilized zirconia (PSZ) for monolithic restorations. MATERIAL AND METHODS: Specimens of PSZ and FSZ were divided into 5 groups: control (Ctrl); those ground by using coarse diamond rotary instrument (Gr); those that underwent grinding, polishing (diamond rubber), and glazing (GrPolGl); those that underwent grinding and glazing (GrGl); and those that underwent grinding and polishing (GrPol). These groups were subdivided into nonaged and hydrothermally aged in autoclave (134 °C, 200 kPa). Three-point bend tests (flexural strength [FS]) were performed (n=30), and roughness (Ra) was measured by using a contact profilometer (n=30). The Weibull moduli were obtained from the FS data. The intergroup FS was analyzed by the Kruskal-Wallis test and Student-Newman-Keuls method, and the intragroup FS, Mann-Whitney tests (α=.05). RESULTS: The median FS for PSZ (MPa) for the aforementioned groups is as follows: Gr (1147.8)=GrPol (1210.3)>GrPolGl (815.6)>GrGl (569.7)=Ctrl (583.0). The FS for FSZ (MPa) for the aforementioned groups is as follows: GrPolGl (404.2)=GrGl (427.0)

Fatigue behavior and surface characterization of a Y-TZP after laboratory grinding and regeneration firing.

This study evaluated the effect of grinding and regeneration firing on the flexural fatigue limit and surface characterization of Lava™ Y-TZP ceramic. Forty bar-shaped specimens with 20 × 4.0 × 1.2 mm constituted the as-sintered group (AS = control group), and 80 specimens with 20 × 4.0 × 1.5 mm were ground with cylindrical laboratory stone under water-cooling (WG) or in a dry condition (G) to reach 1.2 mm in thickness. Half of specimens were submitted to regeneration firing (1000 °C, 30 min), forming the groups AS/R, WG/R and G/R. Fatigue limit (500,000 cycles, 10 Hz) was determined by staircase method in a 4-point flexural fixture. Data were analyzed by 2-way ANOVA and Tukey HSD tests (α = 0.05). The surface topography (n = 3) and fracture area (n = 3) were evaluated by SEM. Samples were also analyzed by Rietveld refinement from X-ray diffraction data. ANOVA revealed significant differences (P < .001) for grinding protocol, regeneration firing and their interaction. In the groups not submitted to regeneration firing, the mean flexural fatigue limit of WG was higher (P < .05) than that of G and AS, with no statistical difference between each other (P > .05). After regeneration firing the inequality WG>AS>G (P < .05) was observed. The regeneration firing increased the fatigue limit of AS group and decreased those of G and WG groups (P < .05). Grinding protocols created evident grooves on zirconia surface. Failures initiated on tensile side of all specimens. The percentages (wt%) of monoclinic phase before cyclic loading were: AS (7.4), AS/R (6.5), G (2.8), G/R (0.0), WG (4.4), WG/R (0.0); and after cyclic loading: AS (8.6), AS/R (1.2), G (2.4), G/R (5.7), WG (6.3), WG/R (0.0). Wet grinding did not compromise the fatigue limit of zirconia, increasing its mechanical strength. Regeneration firing reduced the fatigue limit of ground samples, despite reducing the amount of monoclinic phase in all experimental conditions.

Y-TZP zirconia regeneration firing: Microstructural and crystallographic changes after grinding.

This study evaluated microstructural and crystallographic phase changes after grinding (G) and regeneration firing/anneling (R) of Y-TZP ceramics. Thirty five bars (LavaTM and Ice Zirkon) were divided: Y-TZP pre-sintered, control (C), regeneration firing (R), dry grinding (DG), dry grinding+regeneration firing (DGR), wet grinding (WG) and wet grinding+regeneration firing (WGR). Grinding was conducted using a diamond bur and annealing at 1,000°C. The microstructure was analyzed by SEM and the crystalline phases by X-ray diffraction (XRD). XRD showed that pre-sintered specimens contained tetragonal and monoclinic phases, while groups C and R showed tetragonal, cubic and monoclinic phases. After grinding, the cubic phase was eliminated in all groups. Annealing (DGR and WGR) resulted in only tetragonal phase. SEM showed semi-circular cracks after grinding and homogenization of particles after annealing. After grinding, surfaces show tetragonal and monoclinic phases and R can be assumed to be necessary prior to porcelain layering when grinding is performed.

Effect of Grinding and Resintering on the Fatigue Limit and Surface Characterization of a Y-TZP Ceramic.

This study evaluated the effect of grinding protocols and resintering on flexural fatigue limit and surface characterization of LavaTM Y-TZP. Bar-shaped specimens (20×4.0×1.2 mm, n=40; 20×4.0×1.5 mm, n=80) were obtained. Half of the thinner specimens (1.2 mm) constituted the as-sintered group (AS), while the thicker ones (1.5 mm) were ground with diamond burs under irrigation (WG) or not (G). The other half of thinner and half of ground specimens were resintered (1000 ºC, 30 min), forming the groups ASR, WGR and GR. Fatigue limit (500,000 cycles, 10 Hz) was evaluated by staircase method in a 4-point flexural fixture. Data were analyzed by 2-way ANOVA and Tukey's test (α=0.05). Surface topography (n=3) and fracture area (n=3) were evaluated by SEM. X-ray diffraction data (n=1) was analyzed by Rietveld refinement. ANOVA revealed significant differences (p<0.001) for the grinding protocol, resintering and their interaction. Grinding increased the fatigue limit of non-resintered groups. There was no significant difference among the resintered groups. Resintering significantly increased the fatigue limit of the AS group only. Both protocols created evident grooves on zirconia surface. The failures initiated at the tensile side of all specimens. The percentages (wt%) of monoclinic phase were AS (8.6), ASR (1.2), G (1.8), GR (0.0), WG (8.2), WGR (0.0) before, and AS (7.4), ASR (6.5), G (3.2), GR (0.2), WG (4.6), WGR (1.1) after cyclic loading. Grinding increased the fatigue limit of non-resintered Y-TZP and formed evident grooves on its surface. Resintering provided significant increase in the fatigue limit of as-sintered specimens. In general, grinding and resintering decreased or zeroed the monoclinic phase.

Effect of Grinding and Resintering on the Fatigue Limit and Surface Characterization of a Y-TZP Ceramic

Abstract This study evaluated the effect of grinding protocols and resintering on flexural fatigue limit and surface characterization of LavaTM Y-TZP. Bar-shaped specimens (20×4.0×1.2 mm, n=40; 20×4.0×1.5 mm, n=80) were obtained. Half of the thinner specimens (1.2 mm) constituted the as-sintered group (AS), while the thicker ones (1.5 mm) were ground with diamond burs under irrigation (WG) or not (G). The other half of thinner and half of ground specimens were resintered (1000 ºC, 30 min), forming the groups ASR, WGR and GR. Fatigue limit (500,000 cycles, 10 Hz) was evaluated by staircase method in a 4-point flexural fixture. Data were analyzed by 2-way ANOVA and Tukey's test (α=0.05). Surface topography (n=3) and fracture area (n=3) were evaluated by SEM. X-ray diffraction data (n=1) was analyzed by Rietveld refinement. ANOVA revealed significant differences (p<0.001) for the grinding protocol, resintering and their interaction. Grinding increased the fatigue limit of non-resintered groups. There was no significant difference among the resintered groups. Resintering significantly increased the fatigue limit of the AS group only. Both protocols created evident grooves on zirconia surface. The failures initiated at the tensile side of all specimens. The percentages (wt%) of monoclinic phase were AS (8.6), ASR (1.2), G (1.8), GR (0.0), WG (8.2), WGR (0.0) before, and AS (7.4), ASR (6.5), G (3.2), GR (0.2), WG (4.6), WGR (1.1) after cyclic loading. Grinding increased the fatigue limit of non-resintered Y-TZP and formed evident grooves on its surface. Resintering provided significant increase in the fatigue limit of as-sintered specimens. In general, grinding and resintering decreased or zeroed the monoclinic phase.

Resumo Este estudo avaliou o efeito de protocolos de desgaste e ressinterização no limite de fadiga flexural e na caracterização da superfície da zircônia LavaTM. Corpos-de-prova em forma de barra (20×4,0×1,2 mm, n=40; 20×4,0×1,5 mm, n=80) foram obtidos. Metade das barras com menor altura (1,2 mm) constituiu o grupo controle (AS), enquanto as de maior altura (1,5 mm) foram desgastadas com fresas diamantadas com (WG) ou sem (G) irrigação. A outra metade dos corpos-de-prova de menor altura e metade dos desgastados foram ressinterizadas (1000 °C, 30 min), obtendo-se os grupos ASR, WGR e GR. O limite de fadiga (500.000 ciclos, 10 Hz) foi avaliado pelo método de escada em dispositivo de flexão em 4 pontos. Os dados foram analisados pelos testes ANOVA a dois fatores e Tukey (α=0,05). A topografia de superfície (n=3) e área de fratura (n=3) foram avaliadas por MEV. Os dados de difração de raios-X (n=1) foram analisados pelo refinamento de Rietveld. ANOVA revelou diferenças significantes (p<0,001) para desgaste, ressinterização e interação entre os fatores. O desgaste aumentou o limite de fadiga para os grupos não ressinterizados. Não houve diferença significante entre os grupos ressinterizados. A ressinterização aumentou o limite de fadiga somente para o grupo AS. Ambos os protocolos criaram riscos evidentes na superfície da zircônia. As falhas iniciaram sempre no lado de tração. A porcentagem de fase monoclínica foi: AS (8.6), ASR (1.2), G (1.8), GR (0.0), WG (8.2), WGR (0.0) antes e AS (7.4), ASR (6.5), G (3.2), GR (0.2), WG (4.6), WGR (1.1) após a ciclagem. O desgaste aumentou o limite de fadiga da zircônia não ressinterizada e formou ranhuras evidentes na sua superfície. A ressinterização promoveu aumento significativo no limite de fadiga somente para o grupo controle. Em geral, o desgaste e a ressinterização diminuíram ou anularam o conteúdo de fase monoclínica.

Effect of carbamide peroxide bleaching gel on composite resin flexural strength and microhardness.

This study investigated the effect of 16% carbamide peroxide (Whiteness Perfect/FGM) on the Vickers microhardness and flexural strength of the restorative composites Filtek Z100 (hybrid), Filtek Z350 (nanofill), Brilliant (micro-hybrid) and Opallis (micro-hybrid). Disc-shaped (4x2 mm; n=5) and bar-shaped (12x2x1 mm; n=10) specimens of each restorative material were randomly divided into 2 groups: (G1) 16 weeks stored in distilled water; (G2) 16 weeks stored in distilled water, with 16% carbamide peroxide application during 6 h per day for the last 4 weeks. The mechanical properties were evaluated using a Vickers microhardness tester and a mechanical testing machine. Data were analyzed by two-way ANOVA and Tukey's (HSD) post-hoc test (α=0.05). Filtek Z100 presented the highest microhardness value, followed by Filtek Z350 and finally by Brilliant and Opallis (p=0.00). Filtek Z100 and Brilliant exhibited the highest flexural strength value, followed by Filtek Z350 and Opallis (p=0.00). Bleaching treatment decreased significantly microhardness of Brilliant and Opallis (p=0.00). The flexural strength of all studied materials was not affected by the home bleaching (p=0.28).

Effect of Carbamide Peroxide Bleaching Gel on Composite Resin Flexural Strength and Microhardness

This study investigated the effect of 16% carbamide peroxide (Whiteness Perfect/FGM) on the Vickers microhardness and flexural strength of the restorative composites Filtek Z100 (hybrid), Filtek Z350 (nanofill), Brilliant (micro-hybrid) and Opallis (micro-hybrid). Disc-shaped (4x2 mm; n=5) and bar-shaped (12x2x1 mm; n=10) specimens of each restorative material were randomly divided into 2 groups: (G1) 16 weeks stored in distilled water; (G2) 16 weeks stored in distilled water, with 16% carbamide peroxide application during 6 h per day for the last 4 weeks. The mechanical properties were evaluated using a Vickers microhardness tester and a mechanical testing machine. Data were analyzed by two-way ANOVA and Tukey's (HSD) post-hoc test (α=0.05). Filtek Z100 presented the highest microhardness value, followed by Filtek Z350 and finally by Brilliant and Opallis (p=0.00). Filtek Z100 and Brilliant exhibited the highest flexural strength value, followed by Filtek Z350 and Opallis (p=0.00). Bleaching treatment decreased significantly microhardness of Brilliant and Opallis (p=0.00). The flexural strength of all studied materials was not affected by the home bleaching (p=0.28).

Este estudo investigou o efeito do peróxido de carbamida a 16% (Whiteness Perfect/FGM) na dureza Vickers e resistência à flexão dos compósitos restauradores Filtek Z100 (híbrida), Filtek Z350 (nanoparticulada), Brilliant (micro-híbrida) e Opallis (micro-híbrida). Espécimes em forma de disco (4x2 mm; n=5) e de barra (12x2x1 mm; n=10) de cada material restaurador foram distribuídos aleatoriamente em 2 grupos: (G1) 16 semanas em água destilada; (G2) armazenamento em água destilada durante 16 semanas, com aplicação do peróxido de carbamida a 16% por 6 h diárias nas últimas 4 semanas. As propriedades mecânicas foram avaliadas em microdurômetro Vickers e máquina de ensaios mecânicos. Os dados foram analisados por ANOVA a 2 critérios e teste de Tukey (α=0,05). Filtek Z100 apresentou o maior valor de dureza, seguido por Filtek Z350 e, finalmente, por Brilliant e Opallis (p=0,00). Filtek Z100 e Brilliant mostraram o maior valor de resistência à flexão, seguido por Filtek Z350 e Opallis (p=0,00). O clareamento diminuiu significantemente a dureza das resinas Brilliant e Opallis (p=0,00). A resistência à flexão dos materiais estudados não foi afetada pelo clareamento caseiro (p=0,28).