High-Temperature Tensile Characteristics of an Al-Zn-Mg-Cu Alloy: Fracture Characteristics and a Physical Mechanism Constitutive Model.

High-temperature tensile tests were developed to explore the flow features of an Al-Zn-Mg-Cu alloy. The fracture characteristics and microstructural evolution mechanisms were thoroughly revealed. The results demonstrated that both intergranular fractures and ductile fractures occurred, which affected the hot tensile fracture mechanism. During high-temperature tensile, the second phase (Al2CuMg) at the grain boundaries (GBs) promoted the formation and accumulation of dimples. With the continual progression of high-temperature tensile, the aggregation/coarsening of dimples along GBs appear, aggravating the intergranular fracture. The coalescence and coarsen of dimples are reinforced at higher tensile temperatures or lower strain rates. Considering the impact of microstructural evolution and dimple formation/coarsening on tensile stresses, a physical mechanism constitutive (PMC) equation is herein proposed. According to the validation and analysis, the predictive results were in preferable accordance with the testing data, showing the outstanding reconfiguration capability of the PMC model for high-temperature tensile features in Al-Zn-Mg-Cu alloys.

High-Temperature Compression Behaviors and Constitutive Models of a 7046-Aluminum Alloy.

High-temperature forming behaviors of a 7046-aluminum alloy were investigated by hot compression experiments. The microstructural evolution features with the changes in deformation parameters were dissected. Results indicated the formation of massive dislocation clusters/cells and subgrains through the intense DRV mechanism at low compression temperature. With an increase in deformation temperature, the annihilation of dislocations and the coarsening of subgrains/DRX grains became prominent, due to the collaborative effects of the DRV and DRX mechanisms. However, the growth of subgrains and DRX grains displayed the weakening trend at high strain rates. Moreover, two constitutive models involving a physically based (PB) model and a gate recurrent unit (GRU) model were proposed for predicting the hot compression features. By validation analysis, the predicted values of true stress perfectly fit with the experimental data, indicating that both the proposed PB model and the GRU model can accurately predict the hot compression behaviors of 7046-aluminum alloys.

Hot Deformation Behavior of Hastelloy C276 Alloy: Microstructural Variation and Constitutive Models.

Isothermal deformation experiments of the Hastelloy C276 alloy were executed using the Gleeble-3500 hot simulator at a temperature range of 1000-1150 °C and a strain rate range of 0.01-10 s-1. Microstructural evolution mechanisms were analyzed via transmission electron microscope (TEM) and electron backscatter diffraction (EBSD). Results reveal that the influences of hot compression parameters on the microstructure variation features and flow behaviors of the Hastelloy C276 alloy were significant. The intense strain hardening (SH) effects caused by the accumulation of substructures were promoted when the strain rates were increased, and true stresses exhibited a notable increasing tendency. However, the apparent DRV effects caused by the annihilation of substructures and the increasingly dynamic recrystallization (DRX) behaviors occurred at high compressed temperature, inducing the reduction in true stresses. In addition, a physical-based (PB) constitutive model and a long short-term memory (LSTM) model optimized using the particle swarm optimization (PSO) algorithm were established to predict the flow behavior of Hastelloy C276 alloy. The smaller average absolute relative error and greater relation coefficient suggest that the LSTM model possesses a higher forecasting accuracy than the PB model.

Dislocation Substructures Evolution and an Informer Constitutive Model for a Ti-55511 Alloy in Two-Stages High-Temperature Forming with Variant Strain Rates in ß Region.

The high-temperature compression characteristics of a Ti-55511 alloy are explored through adopting two-stage high-temperature compressed experiments with step-like strain rates. The evolving features of dislocation substructures over hot, compressed parameters are revealed by transmission electron microscopy (TEM). The experiment results suggest that the dislocations annihilation through the rearrangement/interaction of dislocations is aggravated with the increase in forming temperature. Notwithstanding, the generation/interlacing of dislocations exhibit an enhanced trend with the increase in strain in the first stage of forming, or in strain rates at first/second stages of a high-temperature compressed process. According to the testing data, an Informer deep learning model is proposed for reconstructing the stress-strain behavior of the researched Ti-55511 alloy. The input series of the established Informer deep learning model are compression parameters (compressed temperature, strain, as well as strain rate), and the output series are true stresses. The optimal input batch size and sequence length are 64 and 2, respectively. Eventually, the predicted results of the proposed Informer deep learning model are more accordant with the tested true stresses compared to those of the previously established physical mechanism model, demonstrating that the Informer deep learning model enjoys an outstanding forecasted capability for precisely reconstructing the high-temperature compressed features of the Ti-55511 alloy.

Microstructural Evolution and an Improved Dynamic Recrystallization Kinetic Model of a Ni-Cr-Mo Alloy in Hot Deformation.

Microstructural evolution and dynamic recrystallization (DRX) behaviors of a Ni-Cr-Mo alloy were researched utilizing hot compressive experiments. The changed features of dislocation, subgrain and grain structure correlating to forming parameters were examined by transmission electron microscope (TEM) and electron backscatter diffraction (EBSD). Results illustrate that the consumption of dislocation and the coarsening of substructure/DRX grain are prominently enhanced with an increased forming temperature. However, the annihilation/interaction of dislocation and the expansion of subgrain/DRX grain boundary can be limited at a larger strain rate. Meanwhile, considering the discrepancy in DRX variation rates concerning the strain rate's ranges, an improved DRX kinetic model was developed. Compared to the classical DRX kinetic model, the good consistency between the forecasted and tested results demonstrates that the established improved DRX kinetic model can precisely characterize the DRX features of the Ni-Cr-Mo alloy over a wide strain rate range. Additionally, the EBSD's quantitative statistical results proved that the variation of DRX grain size can be supremely defined as the power formulation of the forming temperature and strain rate.

Microstructural Variation and a Physical Mechanism Model for a Ti-55511 Alloy during Double-Stage Hot Deformation with Stepped Strain Rates in the ß Region.

The microstructural variation and high-temperature flow features of a Ti-55511 alloy in the ß region are studied by utilizing double-stage compression with a stepped strain rate. The results demonstrate that the stresses in the latter stage of hot compression markedly reduce as the strain at the previous stage or the strain rate at the previous/latter stage drops. Moreover, the annihilation/interaction of substructures is promoted, and the distinct refinement of the dynamic recrystallization (DRX) in the ß grain can be found. However, the coarsening of the ß grain and the consumption of dislocation substructures are accelerated at high temperatures. Furthermore, the principal DRX nucleation mechanism of the Ti-55511 alloy during double-stage compression with a stepped strain rate in the ß region is discontinuous DRX. Additionally, by using the microstructural variation characteristics related to the forming parameters, a physical mechanism equation is modeled to forecast the forming features, the DRX fraction, and the size of the ß grain in the investigated alloy. The forecasted results are in accordance with the tested results, indicating that the established model can accurately forecast the microstructure variation and flow features of the studied alloy.

Microstructure Evolution and a Unified Constitutive Model of Ti-55511 Alloy Compressed at Stepped Strain Rates.

The flow behavior and microstructure change of the Ti-55511 alloy are investigated by thermal compression experiments with stepped strain rates. The phase transformation features, the dynamic recrystallization (DRX) behavior of the ß matrix, the dynamic spheroidization mechanism of the lamellar α phase and the evolution of the ß sub-grain size are quantitatively analyzed. A unified constitutive model is constructed to characterize the hot deformation features of the Ti-55511 alloy. In the established model, the work hardening effect is taken into account by involving the coupled effects of the equiaxed and lamellar α phases, as well as ß substructures. The dynamic softening mechanisms including the dynamic recovery (DRV), DRX and dynamic spheroidization mechanisms are also considered. The material parameters are optimized by the multi-objective algorithm in the MATLAB toolbox. The consistency between the predicted and experimental data indicates that the developed unified model can accurately describe the flow features and microstructure evolution of the hot compressed Ti-55511 at stepped strain rates.