Accelerated Synthesis of Nanolayered MWW Zeolite by Interzeolite Transformation.

Hierarchical zeolites can offer substantial benefits over bulk zeolites in catalysis. A drawback towards practical implementation is their lengthy synthesis, often requiring complex organic templates. This work describes an accelerated synthesis of nanolayered MWW zeolite based on the combination of interzeolite transformation (IZT) with a dual-templating strategy. FAU zeolite, hexamethyleneimine (HMI), and cetyltrimethylammonium bromide (CTAB) were respectively employed as Al source and primary zeolite, structure directing agent, and exfoliating agent. This approach allowed to reduce the synthesis of nanolayered MWW to 48 h, which is a considerable advance over the state of the art. Tracking structural, textural, morphological, and chemical properties during crystallization showed that 4-membered-ring (4MR) units derived from the FAU precursor are involved in the faster formation of MWW in comparison to a synthesis procedure from amorphous precursor. CTAB restricts the growth of the zeolite in the c-direction, resulting in nanolayered MWW. Moreover, we show that this approach can speed up the synthesis of nanolayered FER. The merits of nanolayered MWW zeolites are demonstrated in terms of improved catalytic performance in the Diels-Alder cycloaddition of 2,5-dimethylfuran and ethylene to p-xylene compared to bulk reference MWW sample.

Role of Strontium Cations in ZSM-5 Zeolite in the Methanol-to-Hydrocarbons Reaction.

The selectivity of the methanol-to-hydrocarbons (MTH) reaction can be tuned by modifying zeolite catalysts with alkaline earth metals, which typically increase propylene selectivity and catalyst stability. Here we employed Sr2+ as its higher atomic number in comparison to the zeolite T atoms facilitates characterization by scanning transmission electron microscopy and operando X-ray absorption spectroscopy. Sr2+ dispersed in the ZSM-5 micropores coordinates water, methanol, and dimethyl ether during the MTH reaction. Complementary characterization with nuclear magnetic resonance spectroscopy, thermogravimetric analysis combined with mass spectrometry, operando infrared spectroscopy, and X-ray diffraction points to the retention of substantially more adsorbates during the MTH reaction in comparison to Sr-free zeolites. Our findings support the notion that alkaline earth metals modify the porous reaction environment such that the olefin cycle is favored over the aromatic cycle in the MTH, explaining the increased propylene yield and lower deactivation rate.

Time-resolved investigation of mesoporous silica microsphere formation using in situ heating optical microscopy.

A fundamental understanding of the drying behavior of droplets containing solids or solutes is important for various industrial applications. However, droplets are typically highly polydisperse and time-resolved imaging data of the process dynamics are often lacking, which makes it difficult to interpret the effects of different drying parameters. Here, the controlled drying of monodisperse emulsion droplets containing colloidal silica nanoparticles and their subsequent assembly into mesoporous silica microspheres (MSMs) is investigated using an optical microscope outfitted with a heating and vacuum stage. Quantitative imaging results on droplet shrinkage and observed contrast are compared with a theoretical mass-transfer model that is based on the droplet number density, solvent characteristics and temperature. The results presented here provide key insights in the time-resolved formation of MSMs and will enable an optimized direct synthesis of monodisperse MSMs for separation applications and beyond.