Alkali Polymer Flooding of a Romanian Field Containing Viscous Reactive Oil.

The study demonstrates the significant enhancement in oil production from a Romanian oil field using alkali-polymer (AP) flooding for reactive viscous oil. We conducted comprehensive interfacial tension (IFT) measurements across various alkali and AP concentrations, along with phase behavior assessments. Micromodel flooding experiments were used to examine pore-scale effects and select appropriate chemical concentrations. We tested displacement efficiency at the core level and experimented with different sequences and concentrations of alkali and polymers to minimize costs while maximizing the additional recovery of reactive viscous oil. The IFT analysis revealed that saponification at the oil-alkali interface significantly lowers IFT, but IFT gradually increases as soap diffuses away from the interface. Micromodels indicated that polymer or alkali injection alone achieve only minimal incremental recovery beyond waterflooding. However, AP flooding significantly enhanced incremental oil recovery by efficiently moving the mobilized oil with the viscous fluid and increasing exposure of more oil to the alkali solution. Coreflood experiments corroborated these findings. We also explored how divalent cations influence polymer concentration selection, finding that softening the injection brine significantly increased the viscosity of the AP slug.

Optimizing Polymer Costs and Efficiency in Alkali-Polymer Oilfield Applications.

In this work, we present various evaluations that are key prior field applications. The workflow combines laboratory approaches to optimize the usage of polymers in combination with alkali to improve project economics. We show that the performance of AP floods can be optimized by making use of lower polymer viscosities during injection but increasing polymer viscosities in the reservoir owing to "aging" of the polymers at high pH. Furthermore, AP conditions enable the reduction of polymer retention in the reservoir, decreasing the utility factors (kg polymers injected/incremental bbl. produced). We used aged polymer solutions to mimic the conditions deep in the reservoir and compared the displacement efficiencies and the polymer adsorption of non-aged and aged polymer solutions. The aging experiments showed that polymer hydrolysis increases at high pH, leading to 60% higher viscosity in AP conditions. Micromodel experiments in two-layer chips depicted insights into the displacement, with reproducible recoveries of 80% in the high-permeability zone and 15% in the low-permeability zone. The adsorption for real rock using 8 TH RSB brine was measured to be approximately half of that in the case of Berea: 27 µg/g vs. 48 µg/g, respectively. The IFT values obtained for the AP lead to very low values, reaching 0.006 mN/m, while for the alkali, they reach only 0.44 mN/m. The two-phase experiments confirmed that lower-concentration polymer solutions aged in alkali show the same displacement efficiency as non-aged polymers with higher concentrations. Reducing the polymer concentration leads to a decrease in EqUF by 40%. If alkali-polymer is injected immediately without a prior polymer slug, then the economics are improved by 37% compared with the polymer case. Hence, significant cost savings can be realized capitalizing on the fast aging in the reservoir. Due to the low polymer retention in AP floods, fewer polymers are consumed than in conventional polymer floods, significantly decreasing the utility factor.

Selecting EOR Polymers through Combined Approaches-A Case for Flooding in a Heterogenous Reservoir.

This work uses micromodel, core floods and Field-Flow Fractionation (FFF) evaluations to estimate the behaviour and key elements for selecting polymers to address heterogenous reservoirs. One of the approaches was to construct two-layered micromodels differing six times in permeability and based on the physical characteristics of a Bentheimer sandstone. Further, the impacts of injectivity and displacement efficiency of the chosen polymers were then assessed using single- and two-phase core tests. Moreover, FFF was also used to assess the polymers' conformity, gyration radii, and molecular weight distribution. For the polymer selection for field application, we weighted on the good laboratory performance in terms of sweep efficiency improvement, injectivity, and propagation. Based on the results, polymer B (highest MWD) performed the poorest. Full spectrum MWD measurement using Field-Flow Fractionation is a key in understanding polymer behavior. Heterogenous micromodel evaluations provided consistent data to subsequent core flood evaluations and were in alignment with FFF indications. Single-phase core floods performed higher injection velocities (5 m/d) in combination of FFF showed that narrower MWD distribution polymers (polymers A and C) have less retention and better injectivity. Two-phase core floods performed at low, reservoir representative velocities (1 ft/d) showed that Polymer B could not be injected, with pressure response staying at high values even when chase brine is injected. Adsorption values for all tested polymers at these conditions were high, however highest were observed in the case of polymer B. Overall, for the polymer selection for field application, we weighted on the good laboratory performance in terms of sweep efficiency improvement, injectivity, polymer retention, and propagation; all accounted in this work.

Recovery Observations from Alkali, Nanoparticles and Polymer Flooding as Combined Processes.

We have studied wettability alterations through imbibition/flooding and their synergy with interfacial tension (IFT) for alkalis, nanoparticles and polymers. Thus, the total acid number (TAN) of oil may determine the wetting-state of the reservoir and influence recovery and IFT. Data obtained demonstrate how the oil TAN number (low and high), chemical agent and reservoir mineralogy influence fluid-fluid and rock-fluid interactions. We used a laboratory evaluation workflow that combines complementary assessments such as spontaneous imbibition tests, IFT, contact angle measurements and selected core floods. The workflow evaluates wettability alteration, IFT changes and recovery when injecting alkalis, nanoparticles and polymers, or a combination of them. Dynamics and mechanisms of imbibition were tracked by analyzing the recovery change with the inverse bond number. Three sandstone types (outcrops) were used, which mainly differed in clay content and permeability. Oils with low and high TANs were used, the latter from the potential field pilot 16 TH reservoir in the Matzen field (Austria). We have investigated and identified some of the conditions leading to increases in recovery rates as well as ultimate recovery by the imbibition of alkali, nanoparticle and polymer aqueous phases. This study presents novel data on the synergy of IFT, contact angle Amott imbibition, and core floods for the chemical processes studied.

Sorption of Nanomaterials to Sandstone Rock.

We investigated the interaction of silica nanostructured particles and sandstone rock using various experimental approaches, such as fluid compatibility, batch sorption and single-phase core-floods. Diol and polyethylenglycol (PEG) surface-modified nanostructured silica materials were tested using two brines differing in ionic strength and with the addition of sodium carbonate (Na2CO3). Berea and Keuper outcrop materials (core plug and crushed samples) were used. Core-flood effluents were analysed to define changes in concentration and a rock's retention compared to a tracer. Field Flow Fractionation (FFF) and Dynamic Light Scattering (DLS) were performed to investigate changes in the effluent's size distribution. Adsorption was evaluated using UV-visible spectroscopy and scanning electron microscopy (SEM). The highest adsorption was observed in brine with high ionic strength, whereas the use of alkali reduced the adsorption. The crushed material from Berea rock showed slightly higher adsorption compared to Keuper rock, whereas temperature had a minor effect on adsorption behaviour. In core-flood experiments, no effects on permeability have been observed. The used particles showed a delayed breakthrough compared to the tracer, and bigger particles passed the rock core faster. Nanoparticle recovery was significantly lower for PEG-modified nanomaterials in Berea compared to diol-modified nanomaterials, suggesting high adsorption. SEM images indicate that adsorption spots are defined via surface roughness rather than mineral type. Despite an excess of nanomaterials in the porous medium, monolayer adsorption was the prevailing type observed.

Wettability Changes Due to Nanomaterials and Alkali-A Proposed Formulation for EOR.

We investigated the usage of two silica nanomaterials (surface-modified) and alkali in enhanced oil recovery through Amott spontaneous imbibition tests, interfacial tension (IFT) measurements, and phase behavior. We evaluated the wettability alteration induced by the synergy between nanomaterials and alkali. Moreover, numerical analysis of the results was carried out using inverse Bond number and capillary diffusion coefficient. Evaluations included the use of Berea and Keuper outcrop material, crude oil with different total acid numbers (TAN), and Na2CO3 as alkaline agent. Data showed that nanomaterials can reduce the IFT, with surface charge playing an important role in this process. In synergy with alkali, the use of nanomaterials led to low-stable IFT values. This effect was also seen in the phase behavior tests, where brine/oil systems with lower IFT exhibited better emulsification. Nanomaterials' contribution to the phase behavior was mainly the stabilization of the emulsion middle phase. The influence of TAN number on the IFT and phase behavior was prominent especially when combined with alkali. Amott spontaneous imbibition resulted in additional oil recovery ranging from 4% to 50% above the baseline, which was confirmed by inverse Bond number analysis. High recoveries were achieved using alkali and nanomaterials; these values were attributed to wettability alteration that accelerated the imbibition kinetics as seen in capillary diffusion coefficient analysis.

Variations in Wettability and Interfacial Tension during Alkali-Polymer Application for High and Low TAN Oils.

The injection of chemicals into sandstones can lead to alterations in wettability, where oil characteristics such as the TAN (total acid number) may determine the wetting state of the reservoir. By combining the spontaneous imbibition principle and the evaluation of interfacial tension index, we propose a workflow and comprehensive assessment to evaluate the wettability alteration and interfacial tension (IFT) when injecting chemical-enhanced oil-recovery (EOR) agents. This study examines the effects on wettability alteration due to the application of alkaline and polymer solutions (separately) and the combined alkali-polymer solution. The evaluation focused on comparing the effects of chemical agent injections on wettability and IFT due to core aging (non-aged, water-wet and aged, and neutral to oil-wet), brine composition (mono vs. divalent ions); core mineralogy (~2.5% and ~10% clay), and crude oil type (low and high TAN). Amott experiments were performed on cleaned water-wet core plugs as well as on samples with a restored oil-wet state. IFT experiments were compared for a duration of 300 min. Data were gathered from 48 Amott imbibition experiments with duplicates. The IFT and baselines were defined in each case for brine, polymer, and alkali for each set of experiments. When focusing on the TAN and aging effects, it was observed that in all cases, the early time production was slower and the final oil recovery was longer when compared to the values for non-aged core plugs. These data confirm the change in rock surface wettability towards a more oil-wet state after aging and reverse the wettability alteration due to chemical injections. Furthermore, the application of alkali with high TAN oil resulted in a low equilibrium IFT. By contrast, alkali alone failed to mobilize trapped low TAN oil but caused wettability alteration and a neutral-wet state of the aged core plugs. For the brine composition, the presence of divalent ions promoted water-wetness of the non-aged core plugs and oil-wetness of the aged core plugs. Divalent ions act as bridges between the mineral surface and polar compound of the in situ created surfactant, thereby accelerating wettability alteration. Finally, for mineralogy effects, the high clay content core plugs were shown to be more oil-wet even without aging. Following aging, a strongly oil-wet behavior was exhibited. The alkali-polymer is demonstrated to be efficient in the wettability alteration of oil-wet core plugs towards a water-wet state.

On the Role of Polymer Viscoelasticity in Enhanced Oil Recovery: Extensive Laboratory Data and Review.

Polymer flooding most commonly uses partially hydrolyzed polyacrylamides (HPAM) injected to increase the declining oil production from mature fields. Apart from the improved mobility ratio, also the viscoelasticity-associated flow effects yield additional oil recovery. Viscoelasticity is defined as the ability of particular polymer solutions to behave as a solid and liquid simultaneously if certain flow conditions, e.g., shear rates, are present. The viscoelasticity related flow phenomena as well as their recovery mechanisms are not fully understood and, hence, require additional and more advanced research. Whereas literature reasonably agreed on the presence of these viscoelastic flow effects in porous media, there is a significant lack and discord regarding the viscoelasticity effects in oil recovery. This work combines the information encountered in the literature, private reports and field applications. Self-gathered laboratory data is used in this work to support or refuse observations. An extensive review is generated by combining experimental observations and field applications with critical insights of the authors. The focus of the work is to understand and clarify the claims associated with polymer viscoelasticity in oil recovery by improvement of sweep efficiency, oil ganglia mobilization by flow instabilities, among others.

Coupling Microfluidics Data with Core Flooding Experiments to Understand Sulfonated/Polymer Water Injection.

The injection of sulfonated-modified water could be an attractive application as it results in the formation of a mechanically rigid oil-water interface, and hence, possible higher oil recovery in combination with polymer. Therefore, detailed experimental investigation and fluid-flow analysis into porous media are required to understand the possible recovery mechanisms taking place. This paper evaluates the potential influence of low-salt/sulfate-modified water injection in oil recovery using a cross-analyzed approach of coupled microfluidics data and core flooding experiments. Fluid characterization was achieved by detailed rheological characterization focusing on steady shear and in-situ viscosity. Moreover, single and two-phase micromodels and core floods experiments helped to define the behavior of different fluids. Overall, coupling microfluidics, with core flooding experiments, confirmed that fluid-fluid interfacial interaction and wettability alteration are both the key recovery mechanisms for modified-water/low-salt. Finally, a combination of sulfate-modified/low-salinity water, with polymer flood can lead to ~6% extra oil, compared to the combination of polymer flood with synthetic seawater (SSW). The results present an excellent way to make use of micromodels and core experiments as a supporting tool for EOR processes evaluations, assessing fluid-fluid and rock-fluid interactions.