Effect of Sulfur on Wood Tar Biopitch as a Sustainable Replacement for Coal Tar Pitch Binders.

Coal tar pitch (CTP) is a residue formed from the distillation of coal tar and is widely used as a carbonizable and graphitizable binder for many industrial applications. However, CTP is fossil-derived and has recently been classified as a "sunset" status material under REACH due to its toxicity, which makes finding a sustainable alternative vital. In this work, bio-oil was synthesized from the pyrolysis of fresh eucalyptus sawdust, from which wood tar biopitch (WTB) was subsequently produced by a second distillation process. Chemical characterization revealed the presence of higher amounts of aromatic compounds and PAHs in the industrially used CTP relative to the WTB. Sulfur is widely used as a graphitization promoter for CTP but has not yet been used for biopitch alternatives. Hence, graphite/WTB and graphite/CTP composites were fabricated with varying amounts of sulfur and were subsequently carbonized and graphitized at 850 and 2500 °C, respectively. The use of WTB as a binder led to less porous composites after carbonization/graphitization with higher levels of shrinkage than those based on CTP, whereas the carbon yield was very similar for both systems. The incorporation of sulfur was found to promote more compact structures with higher levels of graphitization, leading to improved electrical and mechanical properties, particularly for the composites based on CTP due to the higher levels of graphitization achieved relative to the WTB. The electrical and mechanical performance found for the WTB-based composites, combined with the much lower toxicity, evidences the promise of WTB as a sustainable alternative to traditional CTP binders.

Tribology of Copper Metal Matrix Composites Reinforced with Fluorinated Graphene Oxide Nanosheets: Implications for Solid Lubricants in Mechanical Switches.

The potential for the use of copper coatings on steel switching mechanisms is abundant owing to the high conductivities and corrosion resistance that they impart on the engineered assemblies. However, applications of these coatings on such moving parts are limited due to their poor tribological properties; tendencies to generate high friction and susceptibility to degradative wear. In this study, we have fabricated a fluorinated graphene oxide-copper metal matrix composite (FGO-CMMC) on an AISI 52100 bearing steel substrate by a simple electrodeposition process in water. The FGO-CMMC coatings exhibited excellent lubrication performance under pin-on-disk (PoD) tribological sliding at 1N load, which reduced CoF by 63 and 69%, compared to the GO-CMMC and pure copper coatings that were also prepared. Furthermore, FGO-CMMC achieved low friction and low wear at higher sliding loads. The lubrication enhancement of the FGO-CMMCs is attributed to the tribochemical reaction of FGO with the AISI 52100 steel counterface initiated by the sliding load. The formation of an asymmetric tribofilm structure on the sliding track is critical; the performance of the FGO/Cu tribofilm formed in the track is boosted by the continued fluorination of the counterface surface during PoD sliding, passivating the tribosystem from adhesion-driven breakdown. The FGO-CMMC and GO-CMMC coatings also provide increased corrosion protection reaching 94.2 and 91.6% compared to the bare steel substrate, allowing for the preservation of the long-term low-friction performance of the coating. Other influences include the improved interlaminar shear strength of the FGO-containing composite. The excellent lubrication performance of the copper matrix composite coatings facilitated by FGO incorporation makes it a promising solid lubricant candidate for use in mechanical engineering applications.

Computationally assisted identification of functional inorganic materials.

The design of complex inorganic materials is a challenge because of the diversity of their potential structures. We present a method for the computational identification of materials containing multiple atom types in multiple geometries by ranking candidate structures assembled from extended modules containing chemically realistic atomic environments. Many existing functional materials can be described in this way, and their properties are often determined by the chemistry and electronic structure of their constituent modules. To demonstrate the approach, we isolated the oxide Y(2.24)Ba(2.28)Ca(3.48)Fe(7.44)Cu(0.56)O21, with a largest unit cell dimension of over 60 angstroms and 148 atoms in the unit cell, by using a combination of this method and experimental work and show that it has the properties necessary to function as a solid oxide fuel-cell cathode.