Demonstration of the effect of stirring on nucleation from experiments on the International Space Station using the ISS-EML facility.

The effect of fluid flow on crystal nucleation in supercooled liquids is not well understood. The variable density and temperature gradients in the liquid make it difficult to study this under terrestrial gravity conditions. Nucleation experiments were therefore made in a microgravity environment using the Electromagnetic Levitation Facility on the International Space Station on a bulk glass-forming Zr57Cu15.4Ni12.6Al10Nb5 (Vit106), as well as Cu50Zr50 and the quasicrystal-forming Ti39.5Zr39.5Ni21 liquids. The maximum supercooling temperatures for each alloy were measured as a function of controlled stirring by applying various combinations of radio-frequency positioner and heater voltages to the water-cooled copper coils. The flow patterns were simulated from the known parameters for the coil and the levitated samples. The maximum nucleation temperatures increased systematically with increased fluid flow in the liquids for Vit106, but stayed nearly unchanged for the other two. These results are consistent with the predictions from the Coupled-Flux model for nucleation.

Phase separation in ternary Co-Gd-Ti liquids.

The phase equilibria and the solidification behavior of ternary Co-Gd-Ti (Co ≤35 at.%) alloys have been investigated. The phase transformation and equilibria in the liquid phase were studied in situ for two alloys, Co30Gd35Ti35 and Co30Gd50Ti20, by combining electrostatic levitation of the samples with high-energy synchrotron x-ray diffraction (XRD) at elevated temperature. The XRD patterns with two diffuse maxima for molten Co30Gd35Ti35 give direct evidence for liquid-liquid phase separation in this composition. In contrast, no indication for phase separation in the Co30Gd50Ti20 alloy is detected. Coarsened microstructures, typical for the phase-separating systems, are observed for the Co30Gd35Ti35, Co25Gd37.5Ti37.5, Co10Gd45Ti45 and Co30Gd20Ti50 cast alloys. Our findings suggest that the stable miscibility gap of binary Gd-Ti extends into the ternary Co-Gd-Ti system (up to about 30 at.% Co). Thermodynamic calculations of the ternary Co-Gd-Ti system by the CALPHAD method are in good agreement with the experimental results.

Icosahedral short-range order in deeply undercooled metallic melts.

Experimental evidence of icosahedral short-range order in stable and deeply undercooled melts of pure metallic elements is obtained using the combination of electromagnetic levitation with neutron scattering. This icosahedral short-range order is shown to occur in the bulk metallic melt independently of the system investigated. It strongly increases with the degree of undercooling.

Direct determination of metastable phase diagram by synchrotron radiation experiments on undercooled metallic melts.

The phase selection process during the crystallization of undercooled metallic melts is studied in situ by combining the electromagnetic levitation technique with energy dispersive x-ray diffraction of synchrotron radiation. The crystallization of metastable bcc phase in binary Ni-V alloys was identified. A metastable phase diagram of Ni-V alloy is constructed, which shows the primarily solidifying phase as a function of composition and undercooling. The analysis within nucleation theory emphasizes the important role of metal oxide as a heterogeneous nucleation site controlling the phase selection.