ABSTRACT
Regular 3D periodic porous Ti-6Al-4 V structures were fabricated by the selective electron beam melting method (EBM) over a range of relative densities (0.17-0.40) and pore sizes (500-1500 µm). Structures were seeded with human osteoblast-like cells (SAOS-2) and cultured for four weeks. Cells multiplied within these structures and extracellular matrix collagen content increased. Type I and type V collagens typically synthesized by osteoblasts were deposited in the newly formed matrix with time in culture. High magnification scanning electron microscopy revealed cells attached to surfaces on the interior of the structures with an increasingly fibrous matrix. The in-vitro results demonstrate that the novel EBM-processed porous structures, designed to address the effect of stress-shielding, are conducive to osteoblast attachment, proliferation and deposition of a collagenous matrix characteristic of bone.
Subject(s)
Bone and Bones/cytology , Collagen/metabolism , Electrons , Materials Testing/methods , Osteoblasts/cytology , Titanium/pharmacology , Alloys , Cell Proliferation/drug effects , Cell Shape/drug effects , Electrophoresis, Agar Gel , Humans , Hydroxyproline/metabolism , Osteoblasts/drug effects , Osteoblasts/ultrastructure , Phenotype , Porosity/drug effects , Tissue Scaffolds/chemistryABSTRACT
Regular 3D periodic porous Ti-6Al-4V structures intended to reduce the effects of stress shielding in load-bearing bone replacement implants (e.g., hip stems) were fabricated over a range of relative densities (0.17-0.40) and pore sizes (approximately 500-1500 µm) using selective electron beam melting (EBM). Compression-compression fatigue testing (15 Hz, R = 0.1) resulted in normalized fatigue strengths at 10(6) cycles ranging from 0.15 to 0.25, which is lower than the expected value of 0.4 for solid material of the same acicular α microstructure. The three possible reasons for this reduced fatigue lifetime are stress concentrations from closed porosity observed within struts, stress concentrations from observed strut surface features (sintered particles and texture lines), and microstructure (either acicular α or martensite) with less than optimal high-cycle fatigue resistance.
