ABSTRACT
An investigation is presented of nickel electrodeposition from acidic solutions in a cylindrical spouted electrochemical reactor. The effects of solution pH, temperature, and applied current on nickel removal/recovery rate, current efficiency, and corrosion rate of deposited nickel on the cathodic particles were explored under galvanostatic operation. Nitrogen sparging was used to decrease the dissolved oxygen concentration in the electrolyte in order to reduce the nickel corrosion rate, thereby increasing the nickel electrowinning rate and current efficiency. A numerical model of electrodeposition, including corrosion and mass transfer in the particulate cathode moving bed, is presented that describes the behavior of the experimental net nickel electrodeposition data quite well.
ABSTRACT
The description and operation of a novel cyclic electrowinning/precipitation (CEP) system for the simultaneous removal of mixtures of heavy metals from aqueous solutions are presented. CEP combines the advantages of electrowinning in a spouted particulate electrode (SPE) with that of chemical precipitation and redissolution, to remove heavy metals at low concentrations as solid metal deposits on particulate cathode particles without exporting toxic metal precipitate sludges from the process. The overall result is very large volume reduction of the heavy metal contaminants as a solid metal deposit on particles that can either be safely discarded as such, or further processed to recover particular metals. The performance of this system is demonstrated with data on the removal of mixtures of copper, nickel, and cadmium from aqueous solutions.
ABSTRACT
Results are presented of an investigation of co-electrodeposition of copper and nickel from acidic solution mixtures in a cylindrical spouted electrochemical reactor. The effects of solution pH, temperature, and applied current on metal removal/recovery rate, current efficiency, and corrosion of the deposited metals from the cathodic particles were examined under galvanostatic operation. The quantitative and qualitative behavior of co-electrodeposition of the two metals from their mixtures differs significantly from that of the individual single metal solutions. This is primarily attributed to the metal displacement reaction between Ni(0) and Cu(2+). This reaction effectively reduces copper corrosion, and amplifies that for nickel (at least at high concentrations). It also amplifies the separation of the deposition regimes of the two metals in time, which indicates that the recovery of each metal as a relatively pure deposit from the mixture is possible. It was also shown that nitrogen sparging considerably increases the observed net electrodeposition rates for both metals - considerably more so than from solutions with just the single metals alone. A numerical model of co-electrodeposition, corrosion, metal displacement, and mass transfer in the cylindrical spouted electrochemical reactor is presented that describes the behavior of the experimental copper and nickel removal data quite well.
