Bioinspired and Multifunctional Tribological Materials for Sliding, Erosive, Machining, and Energy-Absorbing Conditions: A Review.

Friction, wear, and the consequent energy dissipation pose significant challenges in systems with moving components, spanning various domains, including nanoelectromechanical systems (NEMS/MEMS) and bio-MEMS (microrobots), hip prostheses (biomaterials), offshore wind and hydro turbines, space vehicles, solar mirrors for photovoltaics, triboelectric generators, etc. Nature-inspired bionic surfaces offer valuable examples of effective texturing strategies, encompassing various geometric and topological approaches tailored to mitigate frictional effects and related functionalities in various scenarios. By employing biomimetic surface modifications, for example, roughness tailoring, multifunctionality of the system can be generated to efficiently reduce friction and wear, enhance load-bearing capacity, improve self-adaptiveness in different environments, improve chemical interactions, facilitate biological interactions, etc. However, the full potential of bioinspired texturing remains untapped due to the limited mechanistic understanding of functional aspects in tribological/biotribological settings. The current review extends to surface engineering and provides a comprehensive and critical assessment of bioinspired texturing that exhibits sustainable synergy between tribology and biology. The successful evolving examples from nature for surface/tribological solutions that can efficiently solve complex tribological problems in both dry and lubricated contact situations are comprehensively discussed. The review encompasses four major wear conditions: sliding, solid-particle erosion, machining or cutting, and impact (energy absorbing). Furthermore, it explores how topographies and their design parameters can provide tailored responses (multifunctionality) under specified tribological conditions. Additionally, an interdisciplinary perspective on the future potential of bioinspired materials and structures with enhanced wear resistance is presented.

Optimal mechanical properties of Hydroxyapatite gradient Voronoi porous scaffolds for bone applications - A numerical study.

Irregular Voronoi-based lattice (IVL) structures in tissue engineering (TE) have significant potential for bone regeneration. These scaffolds can mimic natural human bone interconnectivity by gradually altering strut thickness (ST) and seed point space (PS), which affects both mechanical and biological characteristics. This paper investigates the impact of design parameters, ST and PS, on Hydroxyapatite (HA) ILV structures' mechanical properties (elastic modulus (E) and maximum compressive strength (MCS)) and geometrical characteristics (pore number, size, and distribution, surface area (SA), and surface area-to-volume ratio (SA/VR)). Four types of IVL scaffolds were designed; PC-TC (Constant PS-Constant ST), PC-TG (Constant PS-Gradient ST), PG-TC (Gradient PS-Constant ST), and PG-TG (Gradient PS-Gradient ST). The study, conducted through linear static structural finite element analysis (FEA) with maximum stress criteria, underscores the profound impact of irregularity and morphology on mechanical performance and geometrical features. Regarding SA and SA/VR, a comparison between PC-TC with other proposed scaffolds showed a minor improvement for PC-TG, while higher significant improvements were found for both PG-TG and PG-TC. In terms of pores distribution and number, no noticeable improvement was observed for the PC-TG scaffold compared to PC-TC. In contrast, PG-TC and PG-TG lattices demonstrated a variety of pore distributions and approximately doubled pore numbers. Studying mechanical properties, considering E and MCS, showcases substantial gains for PG-TC. It, however, revealed that for the rest of the scaffolds, no enhancement was observed regarding E. Based on these results, gradient PS proved to be more effective than gradient ST in enhancing mechanical performance and geometrical properties. Due to these improvements, this study holds promise for expediting bone regeneration and reducing postoperative complications in bone replacement applications.

Cost-effective screen printing approach for Ce/Nd-doped ZnAl2O4 films: tuning crystallinity induced by the substrate.

Near-infrared (NIR) emitting phosphors are currently receiving considerable attention owing to their high demand in various applications, such as light detection and ranging (LiDAR), short-range communications, security, biosensing and night vision lighting applications. The miniaturization of photonic components demands the integration of thin films into exploitable devices. In this context, NIR emitting ZnAl2O4:Ce/Nd films of hundreds of nanometer thickness are synthesized using a scalable and cost-efficient approach to screen printing. Cerium co-doping is responsible for the Nd emission in the NIR through energy transfer by exciting the films under UV excitation at around 360 nm. Through the proper design of ink, dense Nd/Ce doped ZnAl2O4 ceramic films were produced using polycrystalline alumina. The use of polycrystalline alumina substrates opens up new opportunities because this ceramic is a cheap and well-known substrate for optoelectronic packaging. During manufacturing, as a direct effect of predominant crystal growth over the polycrystalline alumina substrate, an increase in emission intensity is achieved. The results obtained by X-ray photoelectron (XPS) and X-ray absorption near edge spectroscopy (XANES) serve to determine the oxidation state of Ce. The findings of this study indicate that a higher concentration of Ce4+ promotes NIR emission. This study may contribute to a better understanding of film production processes of films based on the ZnAl2O4 matrix and guide future studies on films for NIR emitters.

Development of Yttrium-Doped BaTiO3 for Next-Generation Multilayer Ceramic Capacitors.

The use of electronic devices that incorporate multilayer ceramic capacitors (MLCCs) is on the rise, requiring materials with good electrical properties and a narrow band gap. This study synthesized yttrium-substituted barium titanate (Ba1-x Y x TiO3, BYT) using a sol-gel process at 950 °C with varying concentrations of yttrium (0 ≤ x ≤ 0.3). X-ray diffraction analysis showed that the tetragonal phase became less pronounced as the yttrium content increased. The samples had varying grain sizes and porosity, with the BY30%T sample having the narrowest band gap at 2.21 eV. The BYT ceramic with 30% yttrium had a thermal conductivity of up to 7 W/m K and an electrical conductivity down to 0.002 (Ω cm)-1 at 180 °C. The current-voltage characteristics of the BYT MLCC were also studied, showing potential use in next-generation high-capacity MLCCs. This work presents BYT as a promising material for these types of capacitors.

Functionality and Activity of Sol-Gel-Prepared Co and Fe co-Doped Lead-Free BTO for Thermo-Optical Applications.

The BTO, BFTC, and BCTF compounds were synthesized by the sol-gel method. The XRD study revealed the formation of single-phase tetragonal perovskite structures with the space group (P4mm). The crystalline parameters were studied as a function of Fe and Co contents and occupation of Ba and/or Ti sites by Fe and Co in the BTO lattice. It was found that the obtained strain increases when Ba2+ is substituted by Co2+ and Ti4+ by Fe3+. The Raman investigation confirmed the existence of three active modes (B1/E (TO1LO), (E (TO)/A1(TO3), and (A 1(LO)/E (TO), all of which are related to the existence of the tetragonal phase and strongly support the XRD results. The microstructural study showed a clear correlation between the presence of Fe and Co and the grain size distribution. Optical studies revealed the improvement in band gap energy with transition-metal (Fe and Co) co-doped BTO ceramics. The decrease in the band gap is explained by the competing effects of Columbian interactions, microdeformation, and oxygen defects. The results indicate that the presence of Fe and Co dopants enhances the absorption in the BTO ceramic. The dopants demonstrated an effect on thermal conductivity: they decreased the thermal conductivity of BTO, which is in the range of 0.76-2.23 W m-1 K-1 at room temperature and 2.02-0.27 W m-1 K-1 at elevated temperatures. The microstructure of the manufactured materials and the grain size distribution affect the compressive strength.

Biomimetic design of implants for long bone critical-sized defects.

This computational study addresses new biomimetic load-bearing implants designed to treat long bone critical-sized defects in a proximal diaphysis region. The design encompasses two strategies: a Haversian bone-mimicking approach for cortical bone and lattices based on triply periodic minimal surfaces (TPMS) for trabecular bone. Compression tests are modeled computationally via a non-linear finite element analysis with Ti6Al4V alloy as a base material. Nine topologies resembling cortical bone are generated as hollow cylinders with different channel arrangements simulating Haversian (longitudinal) and Volkmann (transverse) canals to achieve properties like those of a human cortical bone (Strategy I). Then, the selected optimal structure from Strategy I is merged with the trabecular bone part represented by four types of TPMS-based lattices (Diamond, Primitive, Split-P, and Gyroid) with the same relative density to imitate the whole bone structure. The Strategy I resulted in finding a hollow cylinder including Haversian and Volkmann canals, optimized in canals number, shape, and orientation to achieve mechanical behavior close to human cortical bone. The surface area and volume created by such canals have the maximum values among all studied combinations of transverse and longitudinal channels. Strategy II reveals the effect of interior design on the load-bearing capacity of the whole component. Between four types of selected TPMS, Diamond-based lattice and Split-P have more uniform stress distribution, resulting in a superior load-bearing efficiency than Gyroid and Primitive-based design showing less uniformity. This work offers a new design of the bone-mimicking implant, with cortical and trabecular bone components, to repair long bone critical-sized defects.

Deep-Ultraviolet Emitter: Rare-Earth-Free ZnAl2O4 Nanofibers via a Simple Wet Chemical Route.

Deep-UV (180-280 nm) phosphors have attracted tremendous interest in tri-band-based white light-emitting diode (LED) technology, bio- and photochemistry, as well as various medical fields. However, the application of many UV-emitting materials has been hindered due to their poor thermal or chemical stability, complex synthesis, and environmental harmfulness. A particular concern is posed by the utilization of rare earths affected by rising price and depletion of natural resources. As a consequence, the development of phosphors without rare-earth elements represents an important challenge. In this work, as a potential UV-C phosphor, undoped ZnAl2O4 fibers have been synthesized by a cost-efficient wet chemical route. The rare-earth-free ZnAl2O4 nanofibers exhibit a strong UV emission with two bands peaking at 5.4 eV (230 nm) and 4.75 eV (261 nm). The emission intensity can be controlled by tuning the Zn/Al ratio. A structure-property relationship has been thoroughly studied to understand the origin of the UV emission. For this reason, ZnAl2O4 nanofibers have been analyzed by X-ray absorption near-edge structure (XANES), extended X-ray absorption fine structure (EXAFS), X-ray diffraction (XRD), and Raman spectroscopy techniques showing that a normal spinel structure of the synthesized material is preserved within a wide range of Zn/Al ratios. The experimental evidence of a strong and narrow band at 7.04 eV in the excitation spectrum of the 5.4 eV emission suggests its excitonic nature. Moreover, the 4.75 eV emission is shown to be related to excitons perturbed by lattice defects, presumably oxygen or cation vacancies. These findings shed light on the design of UV-C emission devices for sterilization based on a rare-earth-free phosphor, providing a feasible alternative to the conventional phosphors doped with rare-earth elements.

PCL/Si-Doped Multi-Phase Calcium Phosphate Scaffolds Derived from Cuttlefish Bone.

Increasing attention is focused on developing biomaterials as temporary scaffolds that provide a specific environment and microstructure for bone tissue regeneration. The aim of the present work was to synthesize silicon-doped biomimetic multi-phase composite scaffolds based on bioactive inorganic phases and biocompatible polymers (poly(ε-caprolactone), PCL) using simple and inexpensive methods. Porous multi-phase composite scaffolds from cuttlefish bone were synthesized using a hydrothermal method and were further impregnated with (3-aminopropyl)triethoxysilane 1-4 times, heat-treated (1000 °C) and coated with PCL. The effect of silicon doping and the PCL coating on the microstructure and mechanical and biological properties of the scaffolds has been investigated. Multi-phase scaffolds based on calcium phosphate (hydroxyapatite, α-tricalcium phosphate, ß-tricalcium phosphate) and calcium silicate (wollastonite, larnite, dicalcium silicate) phases were obtained. Elemental mapping revealed homogeneously dispersed silicon throughout the scaffolds, whereas silicon doping increased bovine serum albumin protein adsorption. The highly porous structure of cuttlefish bone was preserved with a composite scaffold porosity of ~78%. A compressive strength of ~1.4 MPa makes the obtained composite scaffolds appropriate for non-load-bearing applications. Cytocompatibility assessment by an MTT assay of human mesenchymal stem cells revealed the non-cytotoxicity of the obtained scaffolds.

Laser Powder-Bed Fusion of Ceramic Particulate Reinforced Aluminum Alloys: A Review.

Aluminum (Al) and its alloys are the second most used materials spanning industrial applications in automotive, aircraft and aerospace industries. To comply with the industrial demand for high-performance aluminum alloys with superb mechanical properties, one promising approach is reinforcement with ceramic particulates. Laser powder-bed fusion (LPBF) of Al alloy powders provides vast freedom in design and allows fabrication of aluminum matrix composites with significant grain refinement and textureless microstructure. This review paper evaluates the trends in in situ and ex situ reinforcement of aluminum alloys by ceramic particulates, while analyzing their effect on the material properties and process parameters. The current research efforts are mainly directed toward additives for grain refinement to improve the mechanical performance of the printed parts. Reinforcing additives has been demonstrated as a promising perspective for the industrialization of Al-based composites produced via laser powder-bed fusion technique. In this review, attention is mainly paid to borides (TiB2, LaB6, CaB6), carbides (TiC, SiC), nitrides (TiN, Si3N4, BN, AlN), hybrid additives and their effect on the densification, grain refinement and mechanical behavior of the LPBF-produced composites.

Solid Lubrication at High-Temperatures-A Review.

Understanding the complex nature of wear behavior of materials at high-temperature is of fundamental importance for several engineering applications, including metal processing (cutting, forming, forging), internal combustion engines, etc. At high temperatures (up to 1000 °C), the material removal is majorly governed by the changes in surface reactivity and wear mechanisms. The use of lubricants to minimize friction, wear and flash temperature to prevent seizing is a common approach in engine tribology. However, the degradation of conventional liquid-based lubricants at temperatures beyond 300 °C, in addition to its harmful effects on human and environmental health, is deeply concerning. Solid lubricants are a group of compounds exploiting the benefit of wear diminishing mechanisms over a wide range of operating temperatures. The materials incorporated with solid lubricants are herein called 'self-lubricating' materials. Moreover, the possibility to omit the use of conventional liquid-based lubricants is perceived. The objective of the present paper is to review the current state-of-the-art in solid-lubricating materials operating under dry wear conditions. By opening with a brief summary of the understanding of solid lubrication at a high temperature, the article initially describes the recent developments in the field. The mechanisms of formation and the nature of tribo-films (or layers) during high-temperature wear are discussed in detail. The trends and ways of further development of the solid-lubricating materials and their future evolutions are identified.

Rheological Properties of MWCNT-Doped Titanium-Oxo-Alkoxide Gel Materials for Fiber Drawing.

A strategy of doping by multi-walled carbon nanotubes (MWCNT) to enhance mechanical strength and the electrical conductivity of ceramic fibers has nowadays attracted a great deal of attention for a wide variety of industrial applications. This study focuses on the effect of MWCNTs on rheological properties of metal alkoxide precursors used for the preparation of nanoceramic metal oxide fibers. The rheological behavior of MWCNT-loaded titanium alkoxide sol precursors has been evaluated via an extensional rheometry method. A substantial decrease in elongational viscosity and relaxation time has been observed upon an introduction of MWCNTs even of low concentrations (less than 0.1 wt.%). A high quality MWCNT/nanoceramic TiO2 composite fibers drawn from the specified precursors has been validated. The MWCNT percolation, which is mandatory for electrical conductivity (50 S/m), has been achieved at 1 wt.% MWCNT doping.

High-Temperature Wear Performance of hBN-Added Ni-W Composites Produced from Combustion-Synthesized Powders.

This work reports on the spark plasma sintering (SPS) of self-propagating high-temperature-synthesis (SHS)-derived Ni-W and Ni-W-2wt%hBN (4:1 molar ratio of metals) powders. The synthesis was carried out from a mixture of NiO and WO3 using Mg + C combined reducers through a thermo-kinetic coupling approach. Experiments performed in the thermodynamically optimal area demonstrated the high sensitivity of combustion parameters and product phase composition to the amount of reducers and hBN powder. The powder precursors with and without the addition of hBN were consolidated using SPS at a temperature and pressure of 1300 °C and 50 MPa, respectively, followed by a thorough phase and microstructural characterization of the obtained specimens. SHS-derived powders comprised the nano-sized agglomerates and were characterized by a high sinterability. The specimens of >95% density were subjected to ball-on-plate dry sliding wear tests at a sliding speed of 0.1 ms-1 and a distance of 1000 m utilizing an alumina ball of 10 mm in diameter under a 15 N normal load. The tests were performed at a temperature of 800 °C. A significant improvement in wear behavior was demonstrated for SHS-processed composites in comparison with their counterparts produced via conventional high-energy ball milling technique owing to the phenomena of 'micro-polishing', cyclic 'self-healing' and fatigue. However, the decisive effect of hBN addition in imparting lubrication during an HT wear test was not confirmed.

Sliding Wear Performance of AlCrN Coating on TiB2/Ti Composites at High Temperatures.

The aim of the study was to investigate effect of Ti/TiB2 composite composition and manufacturing technology parameters on the tribological behaviour of AlCrN coating-composite system. The AlCrN coating was deposited by PVD (Physical Vapour Deposition) method. The composites were manufactured by spark plasma sintering (SPS) from three variants of powders mixtures: Ti with TiB2, Ti6Al4V with TiB2 as well as Ti with B, using (five) different sintering temperatures. For each of the developed coating-composite systems, the wear resistance was evaluated using ball-on-disc SRV tester, at six temperatures (from room temperature up to 900 °C). The results confirmed that high-temperature wear resistance of the coating-substrate combination depends on Ti/TiB2 composite composition and manufacturing technology parameters. In the case of uncoated composite, two processes manage the wear at high temperatures: cracking propagation and surface oxidation. The presence of AlCrN coating on the composite surface protects the surface against deep cracking and surface oxidation. The composites of Group I, sintered at 1250 °C from a mixture of pure Ti and TiB2 (50/50 wt.% ratio) as well as Group III, sintered at 1350 °C from a mixture of pure Ti and B allow the achievement of a satisfactory surface quality, a high adhesion of the PVD coating and moderate wear at high temperatures. However, the composite made of pure Ti and B seems to be a better solution for temperatures exceeding 600 °C.

Bioactive Ceramic Scaffolds for Bone Tissue Engineering by Powder Bed Selective Laser Processing: A Review.

The implementation of a powder bed selective laser processing (PBSLP) technique for bioactive ceramics, including selective laser sintering and melting (SLM/SLS), a laser powder bed fusion (L-PBF) approach is far more challenging when compared to its metallic and polymeric counterparts for the fabrication of biomedical materials. Direct PBSLP can offer binder-free fabrication of bioactive scaffolds without involving postprocessing techniques. This review explicitly focuses on the PBSLP technique for bioactive ceramics and encompasses a detailed overview of the PBSLP process and the general requirements and properties of the bioactive scaffolds for bone tissue growth. The bioactive ceramics enclosing calcium phosphate (CaP) and calcium silicates (CS) and their respective composite scaffolds processed through PBSLP are also extensively discussed. This review paper also categorizes the bone regeneration strategies of the bioactive scaffolds processed through PBSLP with the various modes of functionalization through the incorporation of drugs, stem cells, and growth factors to ameliorate critical-sized bone defects based on the fracture site length for personalized medicine.

SHS-Derived Powders by Reactions' Coupling as Primary Products for Subsequent Consolidation.

The capability of self-propagating high-temperature synthesis (SHS) to produce powders that are characterized by a high sintering ability, owing to high heating and cooling rates inherent to the exothermic reaction, is of a special interest for the industry. In particular, SHS-derived powders comprise a significant defect concentration in order to effectively enhance the mass transfer processes during the sintering, which allows for the successful consolidation of difficult-to-sinter materials at relatively low sintering temperatures. From this perspective, the design of precursors suitable for sintering, synthesis in a controlled temperature regime and the optimization of geometrical and structural parameters of SHS powders as a potential feedstock for the consolidation is of key importance. Here, we report on the comparative studies concerning the SHS processing of composites for advanced powder metallurgy techniques. The synthesis and sintering peculiarities of the SHS through coupled reactions in the Me'O3(WO3,MoO3)-Me''O(CuO,NiO)-Mg-C, Ti-B-Al12Mg17 systems are comparatively reviewed. The SHS coupling approach was used for the preparation of powders with a tuned degree of fineness (a high specific surface area of particles), a high-homogeneity and a controllable distribution of elements via both the regulation of the thermal regime of combustion in a wide range and the matching of the thermal and kinetic requirements of two interconnected reactions. Microstructural features of the powder feedstock greatly contributed to the subsequent consolidation process.

Aluminate-Based Nanostructured Luminescent Materials: Design of Processing and Functional Properties.

Interest in luminescent materials has been continuously growing for several decades, looking for the development of new systems with optimized optical properties. Nowadays, research has been focused on the development of materials that satisfy specific market requirements in optoelectronics, radioelectronics, aerospace, bio-sensing, pigment applications, etc. Despite the fact that several efforts have made in the synthesis of organic luminescent materials, their poor stability under light exposure limits their use. Hence, luminescent materials based on inorganic phosphors are considered a mature topic. Within this subject, glass, glass-ceramics and ceramics have had great technological relevance, depending on the final applications. Supposing that luminescent materials are able to withstand high temperatures, have a high strength and, simultaneously, possess high stability, ceramics may be considered promising candidates to demonstrate required performance. In an ongoing effort to find a suitable synthesis method for their processing, some routes to develop nanostructured luminescent materials are addressed in this review paper. Several ceramic families that show luminescence have been intensively studied in the last few decades. Here, we demonstrate the synthesis of particles based on aluminate using the methods of sol-gel or molten salts and the production of thin films using screen printing assisted by a molten salt flux. The goal of this review is to identify potential methods to tailor the micro-nanostructure and to tune both the emission and excitation properties, focusing on emerging strategies that can be easily transferred to an industrial scale. Major challenges, opportunities, and directions of future research are specified.

Hot Sliding Wear of 88 wt.% TiB-Ti Composite from SHS Produced Powders.

Titanium alloys and composites are of great interest for a wide variety of industrial applications; however, most of them suffer from poor tribological performance, especially at elevated temperatures. In this study, spark plasma sintering was utilized to produce a fully dense and thermodynamically stable TiB-Ti composite with a high content of ceramic phase (88 wt.%) from self-propagating high temperature synthesized (SHS) powders of commercially available Ti and B. Microstructural examination, thermodynamic assessments, and XRD analysis revealed the in situ formation of titanium borides with a relatively broad grain size distribution and elongated shapes of different aspect ratio. The composite exhibits a considerable hardness of 1550 HV30 combined with a good indentation fracture toughness of 8.2 MPa·m1/2. Dry sliding wear tests were performed at room and elevated temperature (800 °C) under 5 and 20 N sliding loads with the sliding speed of 0.1 m·s-1 and the sliding distance of 1000 m. A considerable decline in the coefficient of friction and wear rate was demonstrated at elevated temperature sliding. Apart from the protective nature of generated tribo-oxide layer, the development of lubricious boric acid on the surface of the composite was wholly responsible for this phenomenon. A high load bearing capacity of tribo-layer was demonstrated at 800 °C test.

Thermal Transport and Thermoelectric Effect in Composites of Alumina and Graphene-Augmented Alumina Nanofibers.

The remarkable tunability of 2D carbon structures combined with their non-toxicity renders them interesting candidates for thermoelectric applications. Despite some limitations related to their high thermal conductivity and low Seebeck coefficients, several other unique properties of the graphene-like structures could out-weight these weaknesses in some applications. In this study, hybrid structures of alumina ceramics and graphene encapsulated alumina nanofibers are processed by spark plasma sintering to exploit advantages of thermoelectric properties of graphene and high stiffness of alumina. The paper focuses on thermal and electronic transport properties of the systems with varying content of nanofillers (1-25 wt.%) and demonstrates an increase of the Seebeck coefficient and a reduction of the thermal conductivity with an increase in filler content. As a result, the highest thermoelectric figure of merit is achieved in a sample with 25 wt.% of the fillers corresponding to ~3 wt.% of graphene content. The graphene encapsulated nanofibrous fillers, thus, show promising potential for thermoelectric material designs by tuning their properties via carrier density modification and Fermi engineering through doping.

Functionally Graded Tunable Microwave Absorber with Graphene-Augmented Alumina Nanofibers.

Graphene is currently attracting attention for radiation absorption particularly at gigahertz and terahertz frequencies. In this work, composites formed by graphene-augmented γ-Al2O3 nanofibers embedded into the α-Al2O3 matrix are tested for X-band absorption efficiency. Composites with 15 and 25 wt % of graphene fillers with shielding effectiveness (SE) of 38 and 45 dB, respectively, show a high reflection coefficient, while around the electrical percolation threshold (∼1 wt %), an SE of 10 dB was achieved. Furthermore, based on the dielectric data obtained for varying fractions of graphene-/γ-Al2O3-added fillers, a functionally graded multilayer is constructed to maximize the device efficiency. The fabricated multilayer offers the highest absorption efficiency of 99.99% at ∼9.6 GHz and a full X-band absorption of >90% employing five lossy layers of 1-3-5-15 and 25 wt % of graphene/γ-Al2O3 fillers. The results prove a remarkable potential of the fillers and various multilayer designs for broad-band and frequency-specific microwave absorbers.

Selective laser sintered bio-inspired silicon-wollastonite scaffolds for bone tissue engineering.

The scaffolds, which morphologically and physiologically mimic natural features of the bone, are of high demand for regenerative medicine. To address this challenge, we have developed innovative bioactive porous silicon- wollastonite substrates for bone tissue engineering. Additive manufacturing through selective laser melting approach has been exploited to fabricate scaffolds of different architecture. Unique material combining osteoinductivity, osteoconductivity and bioactive elements allows flexibility in design. As the porous structure is required for the ingrowth of the bone tissue, the CAD designed scaffolds with pore size of 400 µm and hierarchical gradient of pore size from 50 µm to 350 µm have been 3D printed and tested in vitro. The scaffolds have demonstrated not only the enhanced viability and differential patterning of human mesenchymal cells (hMSC) guided by the biomimetic design onto extra and intra scaffold space but also promoted the osteogenic differentiation in vitro. Both homogeneous and gradient scaffolds have shown the differential expression of primary transcription factors (RUNX2, OSX), anti-inflammatory factors and cytokines, which are important for the regulation of ossification. The effective elastic modulus and compressive strength of scaffolds have been calculated as 1.1 ± 0.9 GPa and 37 ± 13.5 MPa with progressive failure for homogeneous structured scaffold; and 1.8 ± 0.9 GPa and 71 ± 9.5 MPa for gradient-structured scaffold with saw-tooth fracture mode and sudden incognito failure zones. The finite element analysis reveals more bulk stress onto the gradient scaffolds when compared to the homogeneous counterpart. The findings demonstrate that as-produced composite ceramic scaffolds can pave the way for treating specific orthopaedic defects by tailoring the design through additive manufacturing.