Imparting scalephobicity with rational microtexturing of soft materials.

Crystallization fouling, a process where scale forms on surfaces, is widespread in nature and technology, negatively affecting energy and water industries. Despite the effort, rationally designed surfaces that are intrinsically resistant to it remain elusive, due in part to a lack of understanding of how microfoulants deposit and adhere in dynamic aqueous environments. Here, we show that rational tuning of coating compliance and wettability works synergistically with microtexture to enhance microfoulant repellency, characterized by low adhesion and high removal efficiency of numerous individual microparticles and tenacious crystallites in a flowing water environment. We study the microfoulant interfacial dynamics in situ using a micro-scanning fluid dynamic gauge system, elucidate the removal mechanisms, and rationalize the behavior with a shear adhesive moment model. We then demonstrate a rationally developed coating that can remove 98% of deposits under shear flow conditions, 66% better than rigid substrates.

Soft Lithography, Molding, and Micromachining Techniques for Polymer Micro Devices.

This chapter enumerates the methods, protocol, and safety procedures of various fabrication techniques for polymer-based microfluidic devices. The polymer materials can be a solid or a liquid, and the fabrication protocol needs to be executed accordingly. Various techniques demonstrating the fabrication of microfluidic devices using solid and liquid polymers are described. Procedure for each fabrication process is delineated with detailed images. Further, dos and don'ts for all the fabrication techniques are explained in the notes of each section. This chapter will benefit those interested in the microfluidic device fabrication using polymers and guide them to avoid mistakes so as to obtain an elegant device.The techniques are listed as follows: 1. Replica molding 2. Microcontact printing 3. Micro-transfer molding 4. Solvent-assisted molding 5. Hot embossing 6. Injection molding 7. CNC micromachining 8. Laser photo ablation 9. X-ray lithography 10. UV patterning 11. Plasma etching 12. Ion beam etching 13. Capillary molding 14. Micro-stereolithography.