Van Krevelen diagrams based on machine learning visualize feedstock-product relationships in thermal conversion processes.

Feedstock properties play a crucial role in thermal conversion processes, where understanding the influence of these properties on treatment performance is essential for optimizing both feedstock selection and the overall process. In this study, a series of van Krevelen diagrams were generated to illustrate the impact of H/C and O/C ratios of feedstock on the products obtained from six commonly used thermal conversion techniques: torrefaction, hydrothermal carbonization, hydrothermal liquefaction, hydrothermal gasification, pyrolysis, and gasification. Machine learning methods were employed, utilizing data, methods, and results from corresponding studies in this field. Furthermore, the reliability of the constructed van Krevelen diagrams was analyzed to assess their dependability. The van Krevelen diagrams developed in this work systematically provide visual representations of the relationships between feedstock and products in thermal conversion processes, thereby aiding in optimizing the selection of feedstock and the choice of thermal conversion technique.

Pyrolysis of engineered beach-cast seaweed: Performances and life cycle assessment.

The blooming of beach-cast seaweed has caused environmental degradation in some coastal regions. Therefore, a proper treating and utilizing method of beach-cast seaweed is demanded. This study investigated the potential of producing power or biofuel from pyrolysis of beach-cast seaweed and the effect of the ash-washing process. First, the raw and washed beach-cast seaweeds (RS and WS) were prepared. Thereafter, thermogravimetric analysis (TG), bench-scale pyrolysis experiment, process simulation, and life cycle assessment (LCA) were conducted. The TG results showed that the activation energies of thermal decomposition of the main organic contents of RS and WS were 44.23 and 58.45 kJ/mol, respectively. Three peak temperatures of 400, 500, and 600 °C were used in the bench-scale pyrolysis experiments of WS. The 600 °C case yielded the most desirable gas and liquid products. The bench-scale pyrolysis experiment of RS was conducted at 600 °C as well. Also, an LCA was conducted based on the simulation result of 600 °C pyrolysis of WS. The further process simulation and LCA results show that compare to producing liquid biofuel and syngas, a process designed for electricity production is most favored. It was estimated that treating 1 ton of dry WS can result in a negative cumulative energy demand of -2.98 GJ and carbon emissions of -790.89 kg CO2 equivalence.

Can torrefaction be a suitable method of enhancing shredder fines recycling?

Effective recycling of metallic waste and end-of-life vehicles (ELVs) is of crucial importance. Currently used separation and sorting techniques result in the formation of fine residue (usually below 10-20 mm) called shredder fines. Shredder fines contain the so-called 'fluff' (i.e., foam, wood and textile fibres) with metal particles entangled in it. This 'fluff' interferes with sorting techniques and thus reduces the metal recycling rate. For this reason, presently, shredder fines are primarily landfilled, which is not covered by the greater objective of the circular economy; therefore, the need for their recycling emerged. Low-temperature pyrolysis (torrefaction) increases the 'fluff' fragility and thus liberates the metal particles without their substantial oxidation, thereby enabling their recycling. For that reason, in this article, shredder fines torrefaction was performed at the temperature range of 250-450 °C. The process products were comprehensively characterised using, among others, MicroGC (non-condensables), GC/MS (condensables), and ICP-SFMS (char). The possible application of the torrefied shredder fines after the metal sorting was discussed as well. Torrefaction was identified as a promising way of shredder fines recycling, and the torrefied shredder fines after metals sorting have the potential to be used as an ingredient of a raw material mix for cement kilns.

Magnetic bio-activated carbons production using different process parameters for phosphorus removal from artificially prepared phosphorus-rich and domestic wastewater.

A series of magnetic bio-activated carbon (MBAC) has been produced from lignin and ferrous salts following to the process including impregnation, carbonization, and steam activation. The influence of the impregnation methods and the steam flow rate on the quality and the maximum phosphorus adsorption capacity of the produced MBACs has been investigated. The phosphorus adsorption performance in real domestic wastewater of the MBAC with the highest maximum phosphorus adsorption capacity has been investigated. The results show that all of the produced MBACs have a relatively rich porous structure, and all surface iron species exist as magnetite (Fe3O4). Compared with the MBACs that are produced via the dry impregnation method using a lower steam flow rate, the MBACs that are produced via the wet impregnation method using a higher steam flow rate are believed to have a higher iron content and better iron species dispersion. The highest maximum phosphorus adsorption capacity of all the produced MBACs is estimated to be as high as 69.80 mg-P/g according to the best-fitting Langmuir model. The MBAC that shows the highest maximum phosphorus adsorption capacity could also remove 84.65% and 96.97% of the total phosphorus from the filtered raw domestic wastewater (FRDW) and treated domestic wastewater (TDW), respectively, which indicates a good potential for using MBACs for domestic wastewater treatment.

Characterization of pyrolysis products of high-ash excavated-waste and its char gasification reactivity and kinetics under a steam atmosphere.

The focus of this study is the pyrolysis and gasification of Refuse Derived Fuel (RDF) and fine fractions recovered from the excavation of landfill waste, with an emphasize on the characterization of the reactivity and kinetics of the char-steam gasification. The results from the pyrolysis tests demonstrated that CO and CO2 are the main produced gases during the pyrolysis of the finer fraction of landfill waste. This might be caused by the accumulation of degraded organic materials. The oil products from the pyrolysis of landfill waste were dominated by the derivative products of plastics such as styrene, toluene, and ethylbenzene. The chars obtained from the pyrolysis process were gasified under steam and steam/air atmospheres at temperatures between 800 and 900 °C by using thermogravimetry. The results from the gasification tests demonstrated that the char reactivity was mainly affected by the amount ratio between catalytic elements (K, Ca, Na, Mg, and Fe) over the inhibitor elements (Si, Al, and Cl), as well as the ash amount in the char. The results showed that char from the fine fraction of landfill waste has a higher reactivity than the RDF fraction, due to the high content of catalytic metal elements. These results suggest the use of a smaller sieve opening size for landfill waste separation processes may produce waste fuels with a high reactivity during gasification. Further, based on the thermogravimetric data, the kinetic parameters of landfill waste char gasification were calculated to have activation energies ranging from 54 to 128 kJ/mol.

The Effect of Different Non-Metallic Inclusions on the Machinability of Steels.

Considerable research has been conducted over recent decades on the role of non­metallic inclusions and their link to the machinability of different steels. The present work reviews the mechanisms of steel fractures during different mechanical machining operations and the behavior of various non-metallic inclusions in a cutting zone. More specifically, the effects of composition, size, number and morphology of inclusions on machinability factors (such as cutting tool wear, power consumption, etc.) are discussed and summarized. Finally, some methods for modification of non-metallic inclusions in the liquid steel are considered to obtain a desired balance between mechanical properties and machinability of various steel grades.