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1.
Materials (Basel) ; 17(12)2024 Jun 15.
Article in English | MEDLINE | ID: mdl-38930306

ABSTRACT

The paper presents and discusses the results of a study of the thermal properties of cement composites with different contents of magnetite aggregate (0%, 20%, 40% and 60% by volume). The effect of grain size on the evaluated thermal properties was also investigated. For this purpose, concrete containing 50% by volume of magnetite aggregate with four different fractions (1-2 mm, 2-4 mm, 4-8 mm and 8-16 mm) was used. Thermal parameters were evaluated on specimens fully saturated with water and dried to a constant mass at 65 °C. The series with varying grain sizes of magnetite achieved thermal conductivity values in the range of 2.76-3.03 W/(m·K) and 2.00-2.21 W/(m·K) at full water saturation and after drying to a constant mass, respectively. In the case of the series with 20% magnetite by volume, the thermal conductivity was 2.65 W/(m·K) and 1.99 W/(m·K) for the material fully saturated with water and dried to a constant mass, respectively. The series with a 60% volume share of magnetite obtained values of this parameter of 3.47 W/(m·K) and 2.66 W/(m·K), respectively, under the same assumptions.

2.
Materials (Basel) ; 17(10)2024 May 08.
Article in English | MEDLINE | ID: mdl-38793274

ABSTRACT

An alkali-silica reaction (ASR) is a chemical process that leads to the formation of an expansive gel, potentially causing durability issues in concrete structures. This article investigates the properties and behaviour of ASR products in mortar with the addition of low-purity calcined clay as an additional material. This study includes an evaluation of the expansion and microstructural characteristics of the mortar, as well as an analysis of the formation and behaviour of ASR products with different contents of calcined clay. Expansion tests of the mortar beam specimens were conducted according to ASTM C1567, and a detailed microscopic analysis of the reaction products was performed. Additionally, their mechanical properties were determined using nanoindentation. This study reveals that with an increasing calcined clay content, the amount of the crystalline form of the ASR gel decreases, while the nanohardness increases. The Young's modulus of the amorphous ASR products ranged from 5 to 12 GPa, while the nanohardness ranged from 0.41 to 0.67 GPa. The obtained results contribute to a better understanding of how the incorporation of low-purity calcined clay influences the ASR in mortar, providing valuable insights into developing sustainable and durable building materials for the construction industry.

4.
Sci Rep ; 14(1): 6989, 2024 Mar 24.
Article in English | MEDLINE | ID: mdl-38523144

ABSTRACT

The article presents the effect of the addition of short straight steel fibers on the behavior of high-strength concrete (HSC) under compression (σ-ε curves). Deformations of cylindrical samples were measured simultaneously with the use of linear variable differential transformers (LVDT), strain gauges and the method of digital image correlation (DIC). The study showed that as the content of short straight steel fibers increases, both the composite compressive strength (fc) and strains (ε0), which correspond to the stress equal to the compressive strength, increase as well. To a lesser extent, the effect of short straight fibers on the descending part of the σ-ε curve was observed. An increase in the density and toughness ratio of the compressive strength of high-strength concrete with fibers compared to concrete without fibers was also observed. Moreover, compressive strength of the composite was estimated using the ultrasonic method. Based on the obtained results, a statistical analysis and an estimation of parameters fc and ε0 were carried out, and an analytical model was proposed to describe σ-ε relationship for HSC reinforced with short straight fibers under compressive loading. The results obtained for compressed fiber-reinforced concrete were compared with data available in literature.

5.
Materials (Basel) ; 16(8)2023 Apr 09.
Article in English | MEDLINE | ID: mdl-37109822

ABSTRACT

The paper presents the results of tests on concrete with recycled aggregate impregnated with the use of citric acid. Impregnation was carried out in two stages, with a suspension of calcium hydroxide in water (so-called milk of lime) or diluted water glass used as the second impregnant. The mechanical properties of the concrete were carried out: compressive strength, tensile strength and resistance to cyclic freezing. In addition, concrete durability parameters such as water absorption, sorptivity and torrent air permeability were investigated. The tests showed that this type of impregnation did not improve most of the parameters of concrete with impregnated recycled aggregate. The mechanical parameters after 28 days were significantly lower compared to the reference concrete, although after a longer curing period, these differences decreased significantly for some series. The durability parameters of the concrete with impregnated recycled aggregate also deteriorated compared to the reference concrete with the exception of air permeability. The results of the tests carried out indicate that impregnation using water glass in combination with citric acid gives the best results in most cases and that the order in which the impregnation solutions are applied is very important. Tests also showed that the effectiveness of impregnation is very much influenced by the value of the w/c ratio.

6.
Materials (Basel) ; 16(8)2023 Apr 19.
Article in English | MEDLINE | ID: mdl-37110047

ABSTRACT

Results of experimental investigation on the mitigation of alkali-silica reaction (ASR) by low-grade calcined clay are presented. Domestic clay with an Al2O3 content equal to 26% and SiO2-58% was used. The calcination temperatures were as follows: 650 °C, 750 °C, 850 °C and 950 °C, which were chosen much more widely than presented in previous studies. Pozzolanity of the raw and calcined clay was determined with the Fratini test. The performance of calcined clay to mitigate ASR was evaluated according to ASTM C1567 using reactive aggregates. A control mortar mixture was prepared with 100% Portland cement (Na2Oeq = 1.12%) as a binder with reactive aggregate, and test mixtures were made with 10% and 20% of calcined clay as a cement replacement. The microstructure of the specimens was observed on the polished sections using scanning electron microscope (SEM) operated in backscattered mode (BSE). The results of expansion of mortar bars with reactive aggregate showed that replacing cement with calcined clay reduced the expansion of the mortar bars. The greater the cement replacement, the better results in terms of ASR mitigation. However, the influence of the calcination temperature was not as clear. The opposite trend was found with the use of 10% or 20% calcined clay.

7.
Materials (Basel) ; 14(16)2021 Aug 17.
Article in English | MEDLINE | ID: mdl-34443135

ABSTRACT

The paper focuses on investigating the effect of impregnation of recycled concrete aggregate on the mechanical and durability properties of concrete using this aggregate. Cement paste, limewater and diluted water glass were used to impregnate the aggregate. Both a single impregnation and a double impregnation using two different solutions were carried out. A total of four groups of concrete series, with two values of w/c ratio (0.45 and 0.60), were made. Concrete made using the impregnated aggregate was tested and the results were compared with those of concrete made using untreated recycled aggregate of the same kind. The results indicate that impregnation of aggregate improves the mechanical properties of concrete in many cases but reduces its resistance to cyclic freezing and thawing. Furthermore, in the case of impregnation with two solutions, the order in which the impregnants are applied influences the effect obtained. Using the results received, the impregnation methods were ranked in order from best to worst. The best impregnation method proved to be with cement paste, followed by diluted water glass, while the worst results were obtained with limewater, followed by diluted water glass.

8.
Materials (Basel) ; 13(21)2020 Oct 23.
Article in English | MEDLINE | ID: mdl-33113987

ABSTRACT

Calcined clays are the only potential materials available in large quantities to meet the requirements of eco-efficient cement-based materials by reducing the clinker content in blended cements or reducing the cement content in concrete. More than 200 recent research papers on the idea of replacing Portland cement with large amounts of calcined clay are presented and discussed in detail. First, the fundamental information about the properties and structure of clay minerals is described. Then, the process of activation and hydration of clays is discussed, including the methods of pozzolanic activity assessment. Additionally, various testing methods of clays from different worldwide deposits are presented. The application of calcined clay in cement and concrete technology is then introduced. A separate chapter is devoted to lime calcined clay cement. Then an influence of calcined clay on durability of concrete is summarized. Finally, conclusions are formulated.

9.
Materials (Basel) ; 13(12)2020 Jun 26.
Article in English | MEDLINE | ID: mdl-32604731

ABSTRACT

Self-compaction concrete (SCC) is ranked among the main technological innovations of the last decades. Hence, it introduces a suitable possibility for further utilization of supplementary cementitious materials (SCM) in terms of sustainable development. The aim of the work is the assessment of a new approach to binder design, which takes into consideration the activity of the used mineral additive. The proposed approach, which allows a systematic design of a binding system with varied properties of the used mineral additive, was studied on ternary blends consisting of Portland cement (PC), limestone powder and fly ash (FA). The verification was conducted on SCC mixtures in terms of their workability, mechanical properties and the most attention was paid to long-term durability. The long-term durability was assessed on the basis of shrinkage measurement, freeze-thaw resistance and permeability tests including initial surface absorption, chloride migration, water penetration and an accelerated carbonation test, which was compared with the evolution of carbonation front in normal conditions. The durability of studied mixtures was evaluated by using durability loss index, which allow general assessment on the basis of multiple parameters. The carbonation resistance had a dominant importance on the final durability performance of studied mixtures. The experimental program revealed that the proposed design method is reliable only in terms of properties in fresh state and mechanical performance, which were similar with control mixture. Despite suitable results of freeze-thaw resistance and shrinkage, an increasing amount of fly ash in terms of the new design concept led to a fundamental increase of permeability and thus to decay of long-term durability. Acceptable properties were achieved for the lowest dosage of fly ash.

10.
Materials (Basel) ; 12(15)2019 Jul 29.
Article in English | MEDLINE | ID: mdl-31362454

ABSTRACT

The growing utilization of various mineral additives in the building industry has caused concern worldwide to reduce the emissions of carbon dioxide from Portland cement (OPC) production. The present paper is focused on the determination of the degree of hydration of blended binding systems based on Portland cement. Blast furnace slag, fly ash, and ceramic powder are used in the study; they are applied by 12.5 wt.% up to 50% of OPC replacement. The evolution of the hydration process is monitored using thermogravimetry in selected time intervals to determine the degree of hydration; its ultimate value is obtained from numerical estimation using the Michaelis-Menten equation. However, due to the application of active mineral additives, the correction in terms of equivalent binder is conducted. Corrected values of the degree of hydration exhibit good fit with compressive strength.

11.
Materials (Basel) ; 9(4)2016 Mar 25.
Article in English | MEDLINE | ID: mdl-28773362

ABSTRACT

Alkali-silica reaction (ASR) is considered as a potential aging-related degradation phenomenon that might impair the durability of concrete in nuclear containments. The objective of this paper is the application of digital analysis of microscopic images to identify the content and size of quartz grains in heavy mineral aggregates. The range of investigation covered magnetite and hematite aggregates, known as good absorbers of gamma radiation. Image acquisition was performed using thin sections observed in transmitted cross-polarized light with λ plate. Image processing, consisting of identification of ferrum oxide and epoxy resin, and the subsequent application of a set of filtering operations resulted in an adequate image reduction allowing the grain size analysis. Quartz grains were classified according to their mean diameter so as to identify the reactive range. Accelerated mortar bar tests were performed to evaluate the ASR potential of the aggregates. The SiO2 content in the heavyweight aggregates determined using the image analysis of thin sections was similar to XRF test result. The content of reactive quartz hematite was 2.7%, suggesting that it would be prone to ASR. The expansion test, according to ASTM C1260, confirmed the prediction obtained using the digital image analysis.

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