ABSTRACT
The corrosion behavior and integrity of steam generator (SG) tube materials have frequently been tested in solutions containing sodium hydroxide (NaOH), assuming that NaOH is a typical contaminant concentrated in the crevices of SGs in a pressurized water reactor. The purpose of this study was to investigate the adequacy of using concentrated NaOH solutions to simulate the crevice environments of SGs. The dissolution behavior of magnetite deposit flakes formed in an operating SG was tested in a 0.4 wt.% NaOH solution at 300 °C, and the thermodynamic stability of magnetite was investigated using the potential-pH diagram for an iron-water system. The magnetite deposits were rapidly dissolved in the test solution, which was supported by the fact that magnetite is thermodynamically unstable under the test condition to dissolve to dihypoferrite ions (HFeO2-). These results indicate that research data obtained from concentrated NaOH solutions are not appropriate to apply to the crevice environments of SGs.
ABSTRACT
The purpose of this work is to quantify the effects of dissolved zinc cations on corrosion and release rates from a pre-filmed Alloy 690 steam generator tubing material that was subsequently exposed to water containing zinc. The corrosion tests were performed in circulating 2 ppm Li and 1000 ppm B water without and with 60 ppb zinc at 330 °C. Gravimetric analyses and oxide characterization revealed that the corrosion rates, release rates, and oxide thicknesses decreased by subsequent exposure of the pre-filmed Alloy 690 to zinc. These benefits are attributed to the formation of a chromium-rich inner oxide layer incorporating zinc.
ABSTRACT
Magnetite particles deposited on the secondary side of a steam generator (SG) can degrade the integrity and performance of pressurized water reactors. Therefore, it is necessary to produce the data of fundamental interfacial electrokinetic properties of magnetite particles and SG tube materials. This study investigated the zeta potentials of magnetite nanoparticles and Alloy 690 surfaces, which were dependent on the pH value, pH agent, and the presence of NaCl. The zeta potentials of the magnetite nanoparticles increased in the negative direction as the pH increased, regardless of the pH agent. At the same pH value, the absolute values of the zeta potentials with different pH agents were: ethanolamine < ammonia < morpholine. In the presence of NaCl, the zeta potentials of the particles further increased negatively. The meaning of the measured zeta potentials was discussed in terms of the dispersion stability and the agglomeration of the particles. Based on the relationship between the zeta potentials of the particles and Alloy 690 surfaces, the magnetite deposition on Alloy 690 was also discussed. Furthermore, the empirical formulas for the pH-dependent zeta potentials of magnetite particles in each alkaline solution were suggested.
ABSTRACT
This study aims to investigate and explain the magnetite-accelerated stress corrosion cracking phenomenon of Alloy 600 under caustic conditions, based on the electrochemical behavior. After the SCC test that lasted for 300 h, no cracks were observed in any of the magnetite-free specimens, whereas cracks with a depth of 150 to 280 µm were generated in all the magnetite-deposited specimens. Furthermore, the electrochemical behavior of magnetite and Alloy 600 demonstrated that Alloy 600 behaved as an anode in the coupling system with magnetite. In this coupling system, the electrochemical potential of Alloy 600 can be shifted into the range potentially susceptible to stress corrosion cracking.
ABSTRACT
The effect of temperature on the galvanic corrosion behavior of SA106 Gr.B carbon-manganese steel was studied in an alkaline aqueous solution at various temperatures (30, 60, and 90 °C) via electrochemical corrosion tests. At all temperatures studied, carbon-manganese steel acted as the anode of the galvanic cell composed of carbon-manganese steel and magnetite because the corrosion potential of carbon-manganese steel was significantly lower than that of magnetite. The corrosion current density of carbon-manganese steel significantly increased due to the galvanic effect irrespective of temperature used in this study. With the increase in temperature, the extent of the galvanic effect on the corrosion current density of carbon-manganese steel and reductive dissolution of magnetite gradually increased. When the area ratio of magnetite to carbon-manganese steel increased, the corrosion rate of the carbon-manganese steel in contact with magnetite further increased.
ABSTRACT
The aim of this work is to characterize the oxide layer structure of Alloy 690TT in high-temperature water with different dissolved hydrogen (DH) contents by using an X-ray photoelectron spectroscopy. Under the low DH contents (0.4494-0.8988 mg/kg), the oxide layers were composed of an outermost layer of Ni(OH)2 and Cr(OH)3 enriched in Ni, an intermediate layer of hydroxides and oxides enriched in Cr, and an inner Cr2O3 layer. Outermost NiO coexists with small amount of Cr2O3 layer, while in the inner oxide only Cr2O3 remains. The oxide layers at medium and high DH contents (3.1458- 8.9880 mg/kg) consisted of an outermost layer of Ni(OH)2 and Cr(OH)3 enriched in Cr, an intermediate layer of metallic Ni, hydroxides and oxides enriched in Cr, and an inner Cr2O3 layer. In addition, boron compounds containing B3+ ions were accumulated in the thick and porous NiO layer formed at low DH contents, whereas the accumulation of boron compounds did not occur in the thin and dense polyhedral oxide layer formed at medium and high DH contents.
ABSTRACT
In nuclear power plants, the main corrosion product that is deposited on the outside of steam generator tubes is porous magnetite. The objective of this study was to simulate porous magnetite that is deposited on thermally treated (TT) Alloy 690 steam generator tubes. A magnetite layer was electrodeposited on an Alloy 690TT substrate in an Fe(III)-triethanolamine solution. After electrodeposition, the dense magnetite layer was immersed to simulate porous magnetite deposits in alkaline solution for 50 days at room temperature. The dense morphology of the magnetite layer was changed to a porous structure by reductive dissolution reaction. The simulated porous magnetite layer was compared with flakes of steam generator tubes, which were collected from the secondary water system of a real nuclear power plant during sludge lancing. Possible nuclear research applications using simulated porous magnetite specimens are also proposed.
