ABSTRACT
A vertical header is a crucial component of a microchannel heat exchanger that facilitates the distribution of the two phases of the refrigerant into horizontally aligned channels. Ensuring an even distribution of the refrigerant into the channels is imperative for achieving the designed optimal performance. Previous studies have indicated that the distribution characteristics of the vertical header are contingent upon the mass flow rate and geometric properties of the header. This study aims to investigate the distribution characteristics of two-phase flow resulting from structural modifications in the header, specifically by implementing a vertical header with a helical structure. Hence, an experimental device simulating a microchannel heat exchanger found in a commercial air conditioning system was employed. The distribution characteristics of the vertically oriented header with a helical structure were measured by varying the inlet conditions (mass flow rate: 50-100 kg h-1; vapor quality: 0.1-0.2). The measured distribution characteristics were compared with those obtained from a conventional straight vertical header possessing the same cross-sectional properties. The experimental findings demonstrated that the helical structure induced a distinctive flow pattern and facilitated the mixing of the two phases. Furthermore, this helical structure exhibited reduced inertial forces compared to the simple vertical header, leading to improved distribution performance.
ABSTRACT
In this study, a technique that uses a capacitance sensor with an asymmetric electrode to measure the void fraction of a refrigerant was developed. It is known that the void fraction and flow pattern affect the measured capacitance. Therefore, the relationship between the void fraction and capacitance is not linear; hence, a calibration method for obtaining accurate measurements is necessary. A calibration method was designed in this study based on repeated capacitance measurements and the bimodal temporal distribution to calibrate the atypical and repetitive flow patterns of slug flow and its transition to the intermittent flow regime. The calibration method also considers the weighted-average relation for the gradual transition of the intermittent to annular flow pattern according to the change from low to high quality. The proposed method was experimentally analyzed under the conditions of R32 refrigerant, a tube inner diameter of 7.1 mm, saturation temperature of 25 °C, mass flux of 100-400 kg m-2 s-1, and vapor quality of 0.025-0.900, and it was validated using a quick-closing valve (QCV) system under identical conditions. A relative error of 2.99% was obtained for the entire system, indicating good agreement between the proposed and QCV-based methods.
