Surface Modification of Magnetoactive Elastomers by Laser Micromachining.

It has been recently demonstrated that laser micromachining of magnetoactive elastomers is a very convenient method for fabricating dynamic surface microstructures with magnetically tunable properties, such as wettability and surface reflectivity. In this study, we investigate the impact of the micromachining process on the fabricated material's structural properties and its chemical composition. By employing scanning electron microscopy, we investigate changes in size distribution and spatial arrangement of carbonyl iron microparticles dispersed in the polydimethylsiloxane (PDMS) matrix as a function of laser irradiation. Based on the images obtained by a low vacuum secondary electron detector, we analyze modifications of the surface topography. The results show that most profound modifications occur during the low-exposure (8 J/cm2) treatment of the surface with the laser beam. Our findings provide important insights for developing theoretical models of functional properties of laser-sculptured microstructures from magnetoactive elastomers.

Biofilm removal from Difficult-to-Reach places via secondary cavitation within a constrained geometry mimicking a Periodontal/Peri-Implant pocket.

Biofilm removal from the apical region of the periodontal or peri-implant pocket, which is very difficult to achieve with mechanical instruments, is a major unresolved issue in dentistry. Here, we propose the use of photoacoustically induced streaming and secondary cavitation to achieve superior cleaning efficacy in the apical region of the periodontal and peri-implant pocket. We have used a prefabricated narrow wedge system that mimics the consistency of periodontal and peri-implant pockets of both healthy and severely inflamed tissue. We studied the effect of single-pulse modality Er:YAG on Pseudomonas aeruginosa biofilm removal. We used different laser energies, fiber-tip positions, and laser treatment durations. The cleaning process was monitored in real-time with a high-speed camera after each individual laser pulse application. The obtained results suggest that biofilm cleaning efficacy in a difficult-to-reach place in healthy model tissue is directly related to the onset of secondary cavitation bubble formation, which correlates with a significant improvement of biofilm removal from the apical region of the periodontal or peri-implant pocket. In comparison to the healthy tissue model, the laser energy in inflamed tissue model had to be increased to obtain comparable biofilm cleaning efficacy. The advantage of photoacoustic cavitation compared to other methods is that laser-induced cavitation can trigger secondary cavitation at large distances from the point of laser application, which in principle allows biofilm removal at distant locations not reachable with a laser fiber tip or other mechanical instruments.

Influence of tissue desiccation on critical temperature for thermal damage during Er:YAG laser skin treatments.

OBJECTIVES: Erbium lasers have become an accepted tool for performing both ablative and non-ablative medical procedures, especially when minimal invasiveness is desired. Hard-tissue desiccation during Er:YAG laser procedures is a well-known phenomenon in dentistry, the effect of which is to a certain degree being addressed by the accompanying cooling water spray. The desiccation of soft tissue has attracted much less attention due to the soft tissue's high-water content, resulting in a smaller effect on the ablation process. MATERIALS AND METHODS: In this study, the characteristics of skin temperature decay following irradiations with Er:YAG laser pulses were measured using a fast thermal camera. RESULTS: The measurements revealed a substantial increase in temperature decay times and resulting thermal exposure times following irradiations with Er:YAG pulses with fluences below the laser ablation threshold. Based on an analytical model where the skin surface cooling time is calculated from the estimated thickness of the heated superficial layer of the stratum corneum (SC), the observed phenomena is attributed to the accelerated evaporation of water from the SC's surface. By using an Arrhenius damage integral-based variable heat shock model to describe the dependence of the critical temperature on the duration of thermal exposure, it is shown that contrary to what an inexperienced practitioner might expect, the low-to-medium level fluences may result in a larger thermal damage in comparison to treatments where higher fluences are used. This effect may be alleviated by hydrating the skin before Er:YAG treatments. CONCLUSION: Our study indicates that tissue desiccation may play a more important role than expected for soft-tissue procedures. It is proposed that its effect may be alleviated by hydrating the skin before Er:YAG treatments.

Dynamically tunable lamellar surface structures from magnetoactive elastomers driven by a uniform magnetic field.

Stimuli responsive materials are key ingredients for any application that requires dynamically tunable or on-demand responses. In this work we report experimental and theoretical investigation of magnetic-field driven modifications of soft-magnetic elastomers whose surface was processed by laser ablation into lamellar microstructures that can be manipulated by a uniform magnetic field. We present a minimal hybrid model that elucidates the associated deflection process of the lamellae and explains the lamellar structure frustration in terms of dipolar magnetic forces arising from the neighbouring lamellae. We experimentally determine the magnitude of the deflection as a function of magnetic flux density and explore the dynamic response of lamellae to fast changes in a magnetic field. A relationship between the deflection of lamellae and modifications of the optical reflectance of the lamellar structures is resolved.

The evolution of cavitation in narrow soft-solid wedge geometry mimicking periodontal and peri-implant pockets.

In periodontology and implantology, laser-induced cavitation has not yet been used to treat biofilm-related problems. In this study we have checked how soft tissue affects the evolution of cavitation in a wedge model representing periodontal and peri-implant pocket geometry. One side of the wedge model was composed of PDMS mimicking soft periodontal or peri-implant biological tissue, the other side was composed of glass mimicking hard tooth root or implant surface, which allowed observations of the cavitation dynamics with an ultrafast camera. Different laser pulse modalities, PDMS stiffness, and irrigants were tested for their effect on the evolution of cavitation in the narrow wedge geometry. The PDMS stiffness varied in a range that corresponds to severely inflamed, moderately inflamed, or healthy gingival tissue as determined by a panel of dentists. The results imply that deformation of the soft boundary has a major effect on the Er:YAG laser-induced cavitation. The softer the boundary, the less effective the cavitation. We show that in a stiffer gingival tissues model, photoacoustic energy can be guided and focused at the tip of the wedge model, where it enables generation of secondary cavitation and more effective microstreaming. The secondary cavitation was absent in severely inflamed gingival model tissue, but could be induced with a dual-pulse AutoSWEEPS laser modality. This should in principle increase cleaning efficiency in the narrow geometries such as those found in the periodontal and peri-implant pockets and may lead to more predictable treatment outcomes.

Interferometric Fiber Optic Probe for Measurements of Cavitation Bubble Expansion Velocity and Bubble Oscillation Time.

Cavitation bubbles are used in medicine as a mechanism to generate shock waves. The study of cavitation bubble dynamics plays a crucial role in understanding and utilizing such phenomena for practical applications and purposes. Since the lifetime of cavitation bubbles is in the range of hundreds of microseconds and the radii are in the millimeter range, the observation of bubble dynamics requires complicated and expensive equipment. High-speed cameras or other optical techniques require transparent containers or at least a transparent optical window to access the region. Fiber optic probe tips are commonly used to monitor water pressure, density, and temperature, but no study has used a fiber tip sensor in an interferometric setup to measure cavitation bubble dynamics. We present how a fiber tip sensor system, originally intended as a hydrophone, can be used to track the expansion and contraction of cavitation bubbles. The measurement is based on interference between light reflected from the fiber tip surface and light reflected from the cavitation bubble itself. We used a continuous-wave laser to generate cavitation bubbles and a high-speed camera to validate our measurements. The shock wave resulting from the collapse of a bubble can also be measured with a delay in the order of 1 µs since the probe tip can be placed less than 1 mm away from the origin of the cavitation bubble. By combining the information on the bubble expansion velocity and the time of bubble collapse, the lifetime of a bubble can be estimated. The bubble expansion velocity is measured with a spatial resolution of 488 nm, half the wavelength of the measuring laser. Our results demonstrate an alternative method for monitoring bubble dynamics without the need for expensive equipment. The method is flexible and can be adapted to different environmental conditions, opening up new perspectives in many application areas.

Measurements of hair temperature avalanche effect with alexandrite and Nd:YAG hair removal lasers.

BACKGROUND AND OBJECTIVES: In this study, we investigate the photothermal response of human hair using a pulsed laser source employed in the hair removal treatment. The purpose is to understand the dynamics behind the most common clinical practice to better define the salient features that may contribute to the efficiency of the process. STUDY DESIGN/MATERIALS AND METHODS: Temperature changes of hair samples (dark brown color) from a human scalp (skin type Fitpatrick II) were measured by a thermal camera following irradiation with single and multiple neodymium: yttrium-aluminum-garnet (Nd:YAG) (1064 nm) and alexandrite (755 nm) laser pulses. Particularly, the hair was treated with an individual laser pulse of a sufficiently high fluence, or with a series of lower fluence laser pulses. We investigated the temperature increase in a broad range of fluence and number of pulses. From the data analysis we extrapolated important parameters such as thermal gain and threshold fluence that can be used for determining optimal parameters for the hair removal procedure. Our experimental investigations and hypothesis were supported by a numerical simulation of the light-matter interaction in a skin-hair model, and by optical transmittance measurements of the irradiated hair. RESULTS: An enhancement of the temperature response of the irradiated hair, that deviates from the linear behavior, is observed when hair is subjected to an individual laser pulse of a sufficiently high fluence or to a series of lower fluence laser pulses. Here, we defined the nonlinear and rapid temperature built-up as an avalanche effect. We estimated the threshold fluence at which this process takes place to be at 10 and 2.5 J/cm2 for 1064 and 755 nm laser wavelengths, respectively. The thermal gain expressed by the degree of the deviation from the linear behavior can be higher than 2 when low laser fluence and multiple laser pulses are applied (n = 50). The comparison of the calculated gain for the two different laser wavelengths and the number of pulses reveals a much higher efficiency when low fluence and multiple pulses are delivered. The avalanche effect manifests when the hair temperature exceeds 45°C. The enhanced temperature increase during the subsequent delivery of laser pulses could be ascribed to the temperature-induced changes in the hair's structural properties. Simulations of the hair temperature under Nd:YAG and alexandrite irradiation indicate that the avalanche phenomenon observed in the hair suspended in air may apply also to the hair located within the skin matrix. Namely, for the same fluence, similar temperature increase was obtained also for the hair located within the skin. CONCLUSION: The observed "avalanche" effect may contribute to the reported clinical efficacy of laser hair removal and may at least partially explain the observed efficacy of the brushing hair removal procedures where laser fluence is usually low. The repeated irradiation during the brushing procedure may lead to an avalanche-like gradual increase of the hair's thermal response resulting in sufficiently high final hair temperatures as required for effective hair reduction.

Ultrasonic photoacoustic emitter of graphene-nanocomposites film on a flexible substrate.

Photoacoustic devices generating high-amplitude and high-frequency ultrasounds are attractive candidates for medical therapies and on-chip bio-applications. Here, we report the photoacoustic response of graphene nanoflakes - Polydimethylsiloxane composite. A protocol was developed to obtain well-dispersed graphene into the polymer, without the need for surface functionalization, at different weight percentages successively spin-coated onto a Polydimethylsiloxane substrate. We found that the photoacoustic amplitude scales up with optical absorption reaching 11 MPa at ∼ 228 mJ/cm2 laser fluence. We observed a deviation of the pressure amplitude from the linearity increasing the laser fluence, which indicates a decrease of the Grüneisen parameter. Spatial confinement of high amplitude (> 40 MPa, laser fluence > 55 mJ/cm2) and high frequency (Bw-6db ∼ 21.5 MHz) ultrasound was achieved by embedding the freestanding film in an optical lens. The acoustic gain promotes the formation of cavitation microbubbles for moderate fluence in water and in tissue-mimicking material. Our results pave the way for novel photoacoustic medical devices and integrated components.

Microstructured Magnetoactive Elastomers for Switchable Wettability.

We demonstrate the control of wettability of non-structured and microstructured magnetoactive elastomers (MAEs) by magnetic field. The synthesized composite materials have a concentration of carbonyl iron particles of 75 wt.% (≈27 vol.%) and three different stiffnesses of the elastomer matrix. A new method of fabrication of MAE coatings on plastic substrates is presented, which allows one to enhance the response of the apparent contact angle to the magnetic field by exposing the particle-enriched side of MAEs to water. A magnetic field is not applied during crosslinking. The highest variation of the contact angle from (113 ± 1)° in zero field up to (156 ± 2)° at about 400 mT is achieved in the MAE sample with the softest matrix. Several lamellar and pillared MAE structures are fabricated by laser micromachining. The lateral dimension of surface structures is about 50 µm and the depth varies between 3 µm and 60 µm. A systematic investigation of the effects of parameters of laser processing (laser power and the number of passages of the laser beam) on the wetting behavior of these structures in the absence and presence of a magnetic field is performed. In particular, strong anisotropy of the wetting behavior of lamellar structures is observed. The results are qualitatively discussed in the framework of the Wenzel and Cassie-Baxter models. Finally, directions of further research on magnetically controlled wettability of microstructured MAE surfaces are outlined. The obtained results may be useful for the development of magnetically controlled smart surfaces for droplet-based microfluidics.

Amplification of high-intensity pressure waves and cavitation in water using a multi-pulsed laser excitation and black-TiOx optoacoustic lens.

A method for amplification of high-intensity pressure waves generated with a multi-pulsed Nd:YAG laser coupled with a black-TiOx optoacoustic lens in the water is presented and characterized. The investigation was focused on determining how the multi-pulsed laser excitation with delays between 50 µs and 400 µs influences the dynamics of the bubbles formed by a laser-induced breakdown on the upper surface of the lens, the acoustic cavitation in the focal region of the lens, and the high-intensity pressure waves generation. A needle hydrophone and a high-speed camera were used to analyze the spatial distribution and time-dependent development of the above-mentioned phenomena. Our results show how different delays (td ) of the laser pulses influence optoacoustic dynamics. When td is equal to or greater than the bubble oscillation time, acoustic cavitation cloud size increases 10-fold after the fourth laser pulse, while the pressure amplitude increases by more than 75%. A quasi-deterministic creation of cavitation due to consecutive transient pressure waves is also discussed. This is relevant for localized ablative laser therapy.

Automatic Calibration of the Adaptive 3D Scanner-Based Robot Welding System.

An advanced automatic calibration procedure and its versatile usage in the context of the adaptive robot welding technology are presented. The 3D scanner-based robot welding system calibration is composed of the measurement of the reference plate and numerical optimization of the hand-eye and intrinsic parameters by minimizing the deviation between the measured and reference plate. The measurements of the reference plate are acquired from various robot poses (typically 15). The shape features of the reference plate are then detected, and finally, the calculation of hand-eye and intrinsic parameters is performed using Powell's optimization algorithm, where the merit function presents an average deviation between the measured and reference geometry. Validation experiments show appropriate system accuracy which is better than 0.06 mm perpendicular to the scanning direction. This calibration procedure's important features are complete automation and fast execution times (approximately 90 s). This enables its implementation into a regular daily robot self-maintenance and monitoring plan. The universal use of such a robot welding system is demonstrated in multi-layer heavy-duty welding of thick pipes on cast machined hollow parts and in precise laser welding of thin sheet metal parts.

The Influence of the Processing Parameters on the Laser-Ablation of Stainless Steel and Brass during the Engraving by Nanosecond Fiber Laser.

In this paper, we investigate the influence of the following parameters: pulse duration, pulse repetition rate, line-to-line and pulse-to-pulse overlaps, and scanning strategy on the ablation of AISI 316L steel and CuZn37 brass with a nanosecond, 1064-nm, Yb fiber laser. The results show that the material removal rate (MRR) increases monotonically with pulse duration up to the characteristic repetition rate (f0) where pulse energy and average power are maximal. The maximum MRR is reached at a repetition rate that is equal or slightly higher as f0. The exact value depends on the correlation between the fluence of the laser pulses and the pulse repetition rate, as well as on the material properties of the sample. The results show that shielding of the laser beam by plasma and ejected material plays an important role in reducing the MRR. The surface roughness is mainly influenced by the line-to-line and the pulse-to-pulse overlaps, where larger overlap leads to lower roughness. Process optimization indicates that while operating with laser processing parameters resulting in the highest MRR, the best ratio between the MRR and surface roughness appears at ~50% overlap of the laser pulses, regardless of the material being processed.

Effect of curvature correction on parameters extracted from hyperspectral images.

SIGNIFICANCE: Hyperspectral imaging (HSI) has emerged as a promising optical technique. Besides optical properties of a sample, other sample physical properties also affect the recorded images. They are significantly affected by the sample curvature and sample surface to camera distance. A correction method to reduce the artifacts is necessary to reliably extract sample properties. AIM: Our aim is to correct hyperspectral images using the three-dimensional (3D) surface data and assess how the correction affects the extracted sample properties. APPROACH: We propose the combination of HSI and 3D profilometry to correct the images using the Lambert cosine law. The feasibility of the correction method is presented first on hemispherical tissue phantoms and next on human hands before, during, and after the vascular occlusion test (VOT). RESULTS: Seven different phantoms with known optical properties were created and imaged with a hyperspectral system. The correction method worked up to 60 deg inclination angle, whereas for uncorrected images the maximum angles were 20 deg. Imaging hands before, during, and after VOT shows good agreement between the expected and extracted skin physiological parameters. CONCLUSIONS: The correction method was successfully applied on the images of tissue phantoms of known optical properties and geometry and VOT. The proposed method could be applied to any reflectance optical imaging technique and should be used whenever the sample parameters need to be extracted from a curved surface sample.

Towards personalized and versatile monitoring of temperature fields within heterogeneous tissues during laser therapies.

Advancements in medical laser technology have paved the way for its widespread acceptance in a variety of treatments and procedures. Selectively targeting particular tissue structures with minimally invasive procedures limits the damage to surrounding tissue and allows for reduced post-procedural downtime. In many treatments that are hyperthermia-based, the efficiency depends on the achieved temperature within the targeted tissues. Current approaches for monitoring subdermal temperature distributions are either invasive, complex, or offer inadequate spatial resolution. Numerical studies are often therapy-tailored and source tissue parameters from the literature, lacking versatility and a tissue-specific approach. Here, we show a protocol that estimates the temperature distribution within the tissue based on a thermographic recording of its surface temperature evolution. It couples a time-dependent matching algorithm and thermal-diffusion-based model, while recognizing tissue-specific characteristics yielded by a fast calibration process. The protocol was employed during hyperthermic laser treatment performed ex-vivo on a heterogeneous porcine tissue, and in-vivo on a human subject. In both cases the calibrated thermal parameters correlate with the range of values reported by other studies. The matching algorithm sufficiently reproduced the temperature dynamics of heterogeneous tissue. The estimated temperature distributions within ex-vivo tissue were validated by simultaneous reference measurements, and the ones estimated in-vivo reveal a distribution trend that correlates well with similar studies. The presented method is versatile, supported by the protocol for tissue-specific tailoring, and can readily be implemented for temperature monitoring of various hyperthermia-based procedures by means of recording the surface temperature evolution with a miniature thermal camera implemented within a handheld laser scanner or similar.

Simultaneous Hand-Eye and Intrinsic Calibration of a Laser Profilometer Mounted on a Robot Arm.

A method for simultaneous laser profilometer and hand-eye calibration in relation to an industrial robot as well as its implementation is presented. In contrast to other methods, the new calibration procedure requires the measurement of only one reference geometry to calculate all the transformation parameters. The reference geometry is measured with a laser profilometer from 15 different poses. The intrinsic parameters of the profilometer, as well as the extrinsic (hand-eye) parameters, are then numerically optimized to achieve the minimum deviation between the reference and the measured geometry. The method was characterized with experiments that revealed a standard deviation of the displacements between the reference geometry after the calibration of less than 0.105 mm in the case of using the robot-arm actuator and 0.046 mm in case of using a 5-axis CNC milling machine. The entire procedure, including measurement and calculation, can be completely automated and lasts less than 10 min. This opens up possibilities for regular on-site recalibration of the entire system.

Determination of Optimal Separation Times for Dual-Pulse SWEEPS Laser-Assisted Irrigation in Different Endodontic Access Cavities.

BACKGROUND AND OBJECTIVES: The purpose of this ex vivo study is to investigate whether it is possible to pre-determine and set the optimal separation times for the SWEEPS Er:YAG laser pulses pair during laser-assisted irrigation of endodontic root canals based on known lateral dimensions of the endodontic access cavities of different types of teeth. STUDY DESIGN/MATERIALS AND METHODS: As the optimal SWEEPS laser pulse pair separation for enhanced shockwave generation depends on the life-cycle of a single-pulse bubble, measurements of the oscillation time T B of the Er:YAG laser-generated bubble were made in 23 different endodontic access cavities of different types of teeth progressively widened in three different steps, into larger cavities, for a total of 69 cavities of different shapes and sizes. Different fiber-tip geometries (flat and radial), laser pulse energies (10 mJ and 20 mJ) and depth of fiber-tip insertion (2 mm and 4 mm) were also investigated. The obtained data were then analyzed using the reported relationship between the bubble oscillation time and the diameter of a cylindrically shaped cavity. RESULTS: A good fit to the relation analogue for ideal cylindrical cavities was found by taking the characteristic diameter of the access cavity to be represented by the cavity diameter either in the mesiodistal (D min ) or buccolingual (D max ) direction, or alternatively by the average of the two diameters (D ave ). The best fit was obtained for D min (R 2 = 0.73) followed in order by D ave (R 2 = 0.71) and D max (R 2 = 0.63). CONCLUSION: In spite of the endodontic cavities being non-cylindrical and of varied shape and size, the bubble oscillation time T B and the corresponding optimal SWEEPS separation time can be well predicted using a single characteristic dimension of the access cavity. This finding enables a simple and practical method for determining optimal conditions for shock wave generation and enhanced photodynamic streaming in differently shaped and sized root canals, leading to improved treatment efficacy and safety of root canal irrigation. Lasers Surg. Med. 2020. © 2020 The Authors. Lasers in Surgery and Medicine published by Wiley Periodicals LLC.

Measurement of Simulated Debris Removal Rates in an Artificial Root Canal to Optimize Laser-Activated Irrigation Parameters.

BACKGROUND AND OBJECTIVES: To compare temporal rates of debris removal from an artificial root canal for three laser-assisted irrigation modalities single-pulse super short pulse (SSP), and two dual-pulse X-SWEEPS and AutoSWEEPS, and for two fiber-tip (FT) geometries flat and radial, and to evaluate the dependence of the debris flushing rate on the delay between the SWEEPS laser pulse pair. STUDY DESIGN/MATERIALS AND METHODS: Laser-assisted irrigation was performed with a pulsed Er:YAG laser operating in single-pulse SSP and dual-pulse SWEEPS laser modalities. The laser energy was delivered to the water-filled model access cavity through a FT with either a flat or radial ending. The X-SWEEPS modality delivered pairs of laser pulses separated by a fixed adjustable delay, while with the AutoSWEEPS modality the delay was automatically and repeatedly swept between 200 and 600 microseconds. The debris removal rate was determined with the use of a digital camera by measuring the rate at which a simulated debris was being flushed out of the artificial root canal. RESULTS: The simulated debris removal rate of the AutoSWEEPS modality is almost three times higher compared with that of the SSP modality. Further, the flat FT outperforms the radial FT by a factor of more than five in the case of SSP, and by more than 10 with AutoSWEEPS. The X-SWEEPS flushing rate exhibits strong dependence on the delay between the SWEEPS pulse pair, with the highest removal rate measured to be more than seven times higher in comparison with SSP. CONCLUSION: Dual-pulse laser irrigation modalities (AutoSWEEPS and X-SWEEPS) exhibit significantly higher simulated debris removal rates in comparison with the standard single-pulse SSP laser-assisted irrigation. As opposed to the previously reported dependence of pressure generation on FT geometry, the flat FT's simulated debris removal rate significantly outperforms the radial FT. © 2020 The Authors. Lasers in Surgery and Medicine published by Wiley Periodicals LLC.

Non-contact monitoring of the depth temperature profile for medical laser scanning technologies.

Medical treatments such as high-intensity focused ultrasound, hyperthermic laser lipolysis or radiofrequency are employed as a minimally invasive alternatives for targeted tissue therapies. The increased temperature of the tissue triggers various thermal effects and leads to an unavoidable damage. As targeted tissues are generally located below the surface, various approaches are utilized to prevent skin layers from overheating and irreparable thermal damages. These procedures are often accompanied by cooling systems and protective layers accounting for a non-trivial detection of the subsurface temperature peak. Here, we show a temperature peak estimation method based on infrared thermography recording of the surface temperature evolution coupled with a thermal-diffusion-based model and a time-dependent data matching algorithm. The performance of the newly developed method was further showcased by employing hyperthermic laser lipolysis on an ex-vivo porcine fat tissue. Deviations of the estimated peak temperature remained below 1 °C, as validated by simultaneous measurement of depth temperature field within the tissue. Reconstruction of the depth profile shows a good reproducibility of the real temperature distribution with a small deviation of the peak temperature position. A thermal camera in combination with the time-dependent matching bears the scope for non-contact monitoring of the depth temperature profile as fast as 30 s. The latest demand for miniaturization of thermal cameras provides the possibility to embed the model in portable thermal scanners or medical laser technologies for improving safety and efficiency.

Power Control during Remote Laser Welding Using a Convolutional Neural Network.

The increase in complex workpieces with changing geometries demands advanced control algorithms in order to achieve stable welding regimes. Usually, many experiments are required to identify and confirm the correct welding parameters. We present a method for controlling laser power in a remote laser welding system with a convolutional neural network (CNN) via a PID controller, based on optical triangulation feedback. AISI 304 metal sheets with a cumulative thickness of 1.5 mm were used. A total accuracy of 94% was achieved for CNN models on the test datasets. The rise time of the controller to achieve full penetration was less than 1.0 s from the start of welding. The Gradient-weighted Class Activation Mapping (Grad-CAM) method was used to further understand the decision making of the model. It was determined that the CNN focuses mainly on the area of the interaction zone and can act accordingly if this interaction zone changes in size. Based on additional testing, we proposed improvements to increase overall controller performance and response time by implementing a feed-forward approach at the beginning of welding.

Measurement of Pressures Generated in Root Canal During Er:YAG Laser-Activated Irrigation.

Objective: To measure distribution of pressures along the depth of the root canal during erbium-doped yttrium aluminum garnet (Er:YAG) laser-activated irrigation (LAI) with different modalities and fiber tip (FT) geometries. Background: A new LAI modality based on the delivery of synchronized pairs of Er:YAG laser pulses to generate enhanced irrigant streaming and shock wave emission was recently introduced. However, the influence of FT geometry on efficacy and comparison with single pulse modality is not yet presented. Methods: Pressures within a simulated root canal were simultaneously measured at 5 depths during LAI. Seven FT geometries (conical and cylindrical) and two modalities [Super Short Pulse (SSP) and dual pulse AutoSWEEPS] were compared. Results: Under the same conditions, average pressures using SSP at 20 mJ of laser energy ranged from 111 Pa for a conical 600 µm FT to 225 Pa for a flat 400 µm FT. The measured pressures for the SSP and the AutoSWEEPS at 20 mJ laser energy were 223 and 308 Pa at the most coronal level and 119 and 126 Pa at the apical constriction, respectively. Measured pressures and irrigant penetration depths at different root canal levels were found to be linearly correlated (R2 = 0.82; p < 0.01). Conclusions: The generated pressures get progressively reduced from the coronal toward the apical third of the root canal. A strong dependence on the FT design and laser modality was observed. Within the limitations of the study, the AutoSWEEPS modality is more effective than standard SSP in generating pressures within the root canal, without increasing the risk of extrusion.