Toward the Assembly of 2D Tunable Crystal Patterns of Spherical Colloids on a Wafer-Scale.

Entering an era of miniaturization prompted scientists to explore strategies to assemble colloidal crystals for numerous applications, including photonics. However, wet methods are intrinsically less versatile than dry methods, whereas the manual rubbing method of dry powders has been demonstrated only on sticky elastomeric layers, hindering particle transfer in printing applications and applicability in analytical screening. To address this clear impetus of broad applicability, we explore here the assembly on nonelastomeric, rigid substrates by utilizing the manual rubbing method to rapidly (≈20 s) attain monolayers comprising hexagonal closely packed (HCP) crystals of monodisperse dry powder spherical particles with a diameter ranging from 500 nm to 10 µm using a PDMS stamp. Our findings elucidate that the tribocharging-induced electrostatic attraction, particularly on relatively stiff substrates, and contact mechanics force between particles and substrates are critical contributors to attain large-scale HCP structures on conductive and insulating substrates. The best performance was obtained with polystyrene and PMMA powder, while silica was assembled only in HCP structures on fluorocarbon-coated substrates under zero-humidity conditions. Finally, we successfully demonstrated the assembly of tunable crystal patterns on a wafer-scale with great control on fluorocarbon-coated wafers, which is promising in microelectronics, bead-based assays, sensing, and anticounterfeiting applications.

Influence of Wettability and Geometry on Contact Electrification between Nonionic Insulators.

Contact electrification is an interfacial process in which two surfaces exchange electrical charges when they are in contact with one another. Consequently, the surfaces may gain opposite polarity, inducing an electrostatic attraction. Therefore, this principle can be exploited to generate electricity, which has been precisely done in triboelectric nanogenerators (TENGs) over the last decades. The details of the underlying mechanisms are still ill-understood, especially the influence of relative humidity (RH). Using the colloidal probe technique, we convincingly show that water plays an important role in the charge exchange process when two distinct insulators with different wettability are contacted and separated in <1 s at ambient conditions. The charging process is faster, and more charge is acquired with increasing relative humidity, also beyond RH = 40% (at which TENGs have their maximum power generation), due to the geometrical asymmetry (curved colloid surface vs planar substrate) introduced in the system. In addition, the charging time constant is determined, which is found to decrease with increasing relative humidity. Altogether, the current study adds to our understanding of how humidity levels affect the charging process between two solid surfaces, which is even enhanced up to RH = 90% as long as the curved surface is hydrophilic, paving the way for designing novel and more efficient TENGs, eco-energy harvesting devices which utilize water and solid charge interaction mechanism, self-powered sensors, and tribotronics.

Structured microgroove columns as a potential solution to obtain perfectly ordered particle beds.

We report on a novel concept to produce ordered beds of spherical particles in a suitable format for liquid chromatography. In this concept, spherical particles are either positioned individually (single-layer column) or stacked (multi-layer column) in micromachined pockets that form an interconnected array of micro-grooves acting as a perfectly ordered chromatographic column. As a first step towards realizing this concept, we report on the breakthrough we realized by obtaining a solution to uniformly fill the micro-groove arrays with spherical particles. We show this can be achieved in a few sweeps using a dedicated rubbing approach wherein a particle suspension is manually rubbed over a silicon chip. In addition, numerical calculations of the dispersion in the newly introduced column format have been carried out and demonstrate the combined advantage of order and reduced flow resistance the newly proposed concept has over the conventional packed bed. For fully-porous particles and a zone retention factor of k'' = 2, the hmin decreases from hmin = 1.9 for the best possible packed bed column to around hmin = 1.0 for the microgroove array, while the interstitial velocity-based separation impedance Ei (a direct measure for the required analysis time) decreases from 1450 to 200. The next steps will focus on the removal of occasional particles remaining on the sides of the micro-pockets, the addition of a cover substrate to seal the column and the subsequent conduction of actual chromatographic separations.

Triboelectric Charging of Particles, an Ongoing Matter: From the Early Onset of Planet Formation to Assembling Crystals.

Triboelectrification is the spontaneous charging of two bodies when released from contact. Even though its manifestation is commonplace, in for instance triboelectric nanogenerators, scientists find the tribocharging mechanism a mystery. The primary aim of this mini-review is to provide an overview of different tribocharging concepts that have been applied to study and realize the formation of ordered stable structures using different objects on various length scales. Relevance spans from materials to planet formations. Especially, dry assembly methods of particles of different shapes based on tribocharging to obtain crystal structures or monolayers are considered. In addition, the current technology employed to examine tribocharging in (semi)dry environments is discussed as well as the relevant forces playing a role in the assembly process. In brief, this mini-review is expected to provide a better understanding of tribocharging in assembling objects on the nano- and micrometer scales.

Wafer-Scale Particle Assembly in Connected and Isolated Micromachined Pockets via PDMS Rubbing.

The present contribution reports on a study aiming to find the most suitable rubbing method for filling arrays of separated and interconnected micromachined pockets with individual microspheres on rigid, uncoated silicon substrates without breaking the particles or damaging the substrate. The explored dry rubbing methods generally yielded unsatisfactory results, marked by very large percentages of empty pockets and misplaced particles. On the other hand, the combination of wet rubbing with a patterned rubbing tool provided excellent results (typically <1% of empty pockets and <5% of misplaced particles). The wet method also did not leave any damage marks on the silicon substrate or the particles. When the pockets were aligned in linear grooves, markedly the best results were obtained when the ridge pattern of the rubbing tool was moved under a 45° angle with respect to the direction of the grooves. The method was tested for both silica and polystyrene particles. The proposed assembly method can be used in the production of medical devices, antireflective coatings, and microfluidic devices with applications in chemical analysis and/or catalysis.

Self-organization of agitated microspheres on various substrates.

The vibration dynamics of relatively large granular grains is extensively treated in the literature, but comparable studies on the self-assembly of smaller agitated beads are lacking. In this work, we investigate how the particle properties and the properties of the underlying substrate surface affect the dynamics and self-organization of horizontally agitated monodisperse microspheres with diameters between 3 and 10 µm. Upon agitation, the agglomerated hydrophilic silica particles locally leave traces of particle monolayers as they move across the flat uncoated and fluorocarbon-coated silicon substrates. However, on the micromachined silicon tray with relatively large surface roughness, the agitated silica agglomerates form segregated bands reminiscent of earlier studies on granular suspensions or Faraday heaps. On the other hand, the less agglomerated hydrophobic polystyrene particles form densely occupied monolayer arrangements regardless of the underlying substrate. We explain the observations by considering the relevant adhesion and friction forces between particles and underlying substrates as well as those among the particles themselves. Interestingly, for both types of microspheres, large areas of the fluorocarbon-coated substrates are covered with densely occupied particle monolayers. By qualitatively examining the morphology of the self-organized particle monolayers using the Voronoi approach, it is understood that these monolayers are highly disordered, i.e., multiple symmetries coexist in the self-organized monolayers. However, more structured symmetries are identified in the monolayers of the agitated polystyrene microspheres on all the substrates, albeit not all precisely positioned on a hexagonal lattice. On the other hand, both the silica and polystyrene monolayers on the bare silicon substrates transition into less disordered structures as time progresses. Using Kelvin probe force microscopy measurements, we show that due to the tribocharging phenomenon, the formation of particle monolayers is promoted on the fluorocarbon surface, i.e., a local electrostatic attraction exists between the particle and the substrate.

Spatial Segregation of Microspheres by Rubbing-Induced Triboelectrification on Patterned Surfaces.

Particle (monolayer) assembly is essential to various scientific and industrial applications, such as the fabrication of photonic crystals, optical sensors, and surface coatings. Several methods, including rubbing, have been developed for this purpose. Here, we report on the serendipitous observation that microparticles preferentially partition onto the fluorocarbon-coated parts of patterned silicon and borosilicate glass wafers when rubbed with poly(dimethylsiloxane) slabs. To explore the extent of this effect, we varied the geometry of the pattern, the substrate material, the ambient humidity, and the material and size of the particles. Partitioning coefficients amounted up to a factor of 12 on silicon wafers and even ran in the 100s on borosilicate glass wafers at zero humidity. Using Kelvin probe force microscopy, the observations can be explained by triboelectrification, inducing a strong electrostatic attraction between the particles and the fluorocarbon zones, while the interaction with the noncoated zones is insignificant or even weakly repulsive.