ABSTRACT
Carbon nanotubes (CNTs) filled natural rubber (NR) composites with various CNT contents at 0, 1, 2, 3, 4 and 5 phr were prepared by latex mixing method using glutaraldehyde as curing agent. This work aims to improve the electrical and mechanical properties of CNT filled NR vulcanizates. The CNT dispersion of NR composites was clarified using dispersion grader, optical microscopy and scanning electron microscopy. The electrical properties of NR composites in the existing of CNT networks were studied by following the well-known percolation theory. It was observed that the NR composites exhibited low percolation threshold at 0.98 phr of CNT. Moreover, a three-dimensional network formation of CNT in the NR composites was observed and it is indicated by the t-value of 1.67. The mechanical properties of NR composites in terms of modulus, tensile strength and hardness properties were increased upon the addition of CNT to the optimum mechanical properties at 1 phr of CNT. Therefore, the present work is found the novelty of the study that the conductive rubber latex film can be produced using GA as low-temperature curing agent which enhanced good electrical properties. Moreover, this work is found to be beneficial in case of conductive rubber latex film that requires high modulus at low strain. The additional advantage of this system is the curing process occurs at low-temperature using GA and it can be easily processed.
ABSTRACT
Novel composite based on rubber and modified bentonite clay (Clay) was investigated. The modified bentonite clay was developed by dispersing in ethanol solutions (Et-OH) using ultrasonic method. The effect of Et-OH on the dispersion of bentonite clay at various mixing temperatures in case of different type of rubber matrix, i.e., natural rubber (NR), epoxidized natural rubber (ENR25, ENR50) on dynamic mechanical rheology, Payne effect, XRD and mechanical properties of rubber composites were studied in detail. The bentonite clay dispersion in Et-OH at a mixing temperature of 80 °C improves the intercalation and exfoliation in rubber chains. Bentonite clay is highly intercalated in ENR 50-Clay composite, which can be confirmed from its superior mechanical properties. The results indicated that sonication of bentonite clay in Et-OH improves the interlayer spacing of bentonite clay by partial intercalation of rubber matrix.
ABSTRACT
Natural rubber from different Hevea braziliensis clones, namely RRIM600, RRIT251, PB235 and BPM24, exhibit unique properties. The influences of the various fresh natural rubber latex and cream concentrated latex on the non-rubber components related properties were studied. It was found that the fresh natural rubber latex exhibited differences in their particle size, which was attributed to the non-rubber and unique signature of clones which affect various properties. Meanwhile, the cream concentrated latex showed the protein contents, surface tension, and color of creamed latex to be lower than the fresh natural latex. However, TSC, DRC, viscosity, particle size and green strength of concentrated latex were found to be higher than the fresh natural latex. This is attributed to the incorporation of HEC molecules. Also, the rubber particle size distribution in the RRIM600 clone exhibited a large particle size and uniform distribution, showing good mechanical properties when compared to the other clones. Furthermore, the increased green strength in the RRIM600 clone can be attributed to the crystallization of the chain on straining and chain entanglement. These experimental results may provide benefits for manufacturing rubber products, which can be selected from a suitable clone.
ABSTRACT
Silica-filled natural rubber (NR) encounters incompatibility problems, owing to the strong particle-particle interaction arising from the hydrogen bonds of hydroxyl groups, which generally leads to the formation of agglomerates. The addition of coupling agents, especially silane coupling agents, reduces the agglomeration. However, this has some disadvantages, such as toxicity, a risk of pre-curing, and the generation of ethanol during mixing. This work aims to focus on the effect of filling the plasma-polymerisation of polyacetylene-coated silica into natural rubber compounds. The deposition of plasma-polymerised acetylene applied to silica particles was firstly carried out using a radio frequency (RF) with an input power of 20 kW for 60 min and further incorporated into NR compounds. On the surface of the coated silica analysis, the formation of a polyacetylene layer on the silica surface was obviously confirmed that it exhibited more stability in water. The following polyacetylene-coated silica (PA-coated silica)-filled NR compound properties were analysed: mixing energy and temperature, Payne effect, complex viscosity, and cure characteristics. The NR compounds mixed with PA-coated silica showed a lower mixing torque, dumping temperature, Payne effect, and viscosity, when compared to NR compounds with unmodified silica and ordinary silane systems. However, the differences were insignificantly noticed in the cure characteristics of the compounds. Polyacetylene-coated silica developed from plasma polymerisation can be used to improve the uniformity of dispersion, as well as the compatibility of silica in a natural-rubber matrix, without changing its cure characteristics, compared to the one with a silane coupling agent.
ABSTRACT
The self-healing composites were prepared from the combination of bromobutyl rubber (BIIR) and natural rubber (NR) blends filled with carbon nanotubes (CNT) and carbon black (CB). To reach the optimized self-healing propagation, the BIIR was modified with ionic liquid (IL) and butylimidazole (IM), and blended with NR using the ratios of 70:30 and 80:20 BIIR:NR. Physical and chemical modifications were confirmed from the mixing torque and attenuated total reflection-fourier transform infrared spectroscopy (ATR-FTIR). It was found that the BIIR/NR-CNTCB with IL and IM effectively improved the cure properties with enhanced tensile properties relative to pure BIIR/NR blends. For the healed composites, BIIR/NR-CNTCB-IM exhibited superior mechanical and electrical properties due to the existing ionic linkages in rubber matrix. For the abrasion resistances, puncture stress and electrical recyclability were examined to know the possibility of inner liner applications and Taber abrasion with dynamic mechanical properties were elucidated for tire tread applications. Based on the obtained Tg and Tan δ values, the composites are proposed for tire applications in the future with a simplified preparation procedure.
ABSTRACT
A novel active bio-based pressure-sensitive adhesive incorporating cinnamon oil (Bio-PSA/CO) obtained from the mixture of natural rubber (NR), xyloglucan (XG), and cinnamon oil (CO) for food antimicrobial applications were successfully developed by using a two-roll mill mixer. The effect of the main process factors (i.e., nip gap and mastication time) and XG content on the adhesion properties of the obtained PSA were investigated with different coated substrates including kraft paper, nylon film, polypropylene (PP) film, and aluminum foil (Al). The results suggested that the developed NR-PSA/CO could be applied well to all types of substrate materials. Peel strength and shear strength of the NR-PSA/CO with all substrate types were in the ranges of ~0.03 × 102-5.64 × 102 N/m and ~0.24 × 104-9.50 × 104 N/m2, respectively. The proper processed condition of the NR-PSA/CO was represented with a nip gap of 2 mm and a mastication time of 15 min. An increase in XG content up to 40-60 phr can improve the adhesion properties of the adhesive. The resulting material could be used as an active sticky patch to extend the shelf-life of food in a closed packaging system. The shelf-life of the food samples (banana cupcake) could be extended from 4 to 9 days with NR-PSA/CO patch.
