Scalable High Tensile Modulus Composite Laminates Using Continuous Carbon Nanotube Yarns for Aerospace Applications.

An approach is established for fabricating high-strength and high-stiffness composite laminates with continuous carbon nanotube (CNT) yarns for scaled-up mechanical tests and potential aerospace structure applications. Continuous CNT yarns with up to 80% degree of nanotube alignment and a unique self-assembled graphitic CNT packing result in their specific tensile strengths of 1.77 ± 0.07 N/tex and an apparent specific modulus of 92.6 ± 3.2 N/tex. Unidirectional CNT yarn reinforced composite laminates with a CNT concentration of greater than 80 wt % and minimal microscale voids are fabricated using filament winding and aerospace-grade resin matrices. A specific tensile strength of up to 1.71 GPa/(g cm-3) and specific modulus of 256 GPa/(g cm-3) are realized; the specific modulus exceeds current state-of-the-art unidirectional carbon fiber composite laminates. The specific modulus of the laminates is 2.76 times greater than the specific modulus of the constituent CNT yarns, a phenomenon not observed in carbon fiber reinforced composites. The results demonstrate an effective approach for fabricating high-strength CNT yarns into composites for applications that require specific tensile modulus properties that are significantly beyond state-of-the-art carbon fiber composites and potentially open an unexplored performance region in the Ashby chart for composite material applications.

Mechanical Properties and Characterization of Epoxy Composites Containing Highly Entangled As-Received and Acid Treated Carbon Nanotubes.

Huntsman-Merrimack MIRALON® carbon nanotubes (CNTs) are a novel, highly entangled, commercially available, and scalable format of nanotubes. As-received and acid-treated CNTs were added to aerospace grade epoxy (CYCOM® 977-3), and the composites were characterized. The epoxy resin is expected to infiltrate the network of the CNTs and could improve mechanical properties. Epoxy composites were tested for flexural and viscoelastic properties and the as-received and acid treated CNTs were characterized using Field-Emission Scanning and Transmission Electron Microscopy, X-Ray Photoelectron Spectroscopy, and Thermogravimetric Analysis. Composites containing 0.4 wt% as-received CNTs showed an increase in flexural strength, from 136.9 MPa for neat epoxy to 147.5 MPa. In addition, the flexural modulus increased from 3.88 GPa for the neat epoxy to 4.24 GPa and 4.49 GPa for the 2.0 wt% and 3.0 wt% as-received CNT/epoxy composites, respectively. FE-SEM micrographs indicated good dispersion of the CNTs in the as-received CNT/epoxy composites and the 10 M nitric acid 6 h treatment at 120 °C CNT/epoxy composites. CNTs treated with 10 M nitric acid for 6 h at 120 °C added oxygen containing functional groups (C-O, C=O, and O=C-O) and removed iron catalyst present on the as-received CNTs, but the flexural properties were not improved compared to the as-received CNT/epoxy composites.

Synergistic effect of the anti-solvent bath method and improved annealing conditions for high-quality triple cation perovskite thin films.

One step solution processing together with anti-solvent engineering is a tested route in producing high-quality perovskite films due to its simplicity and low fabrication costs. Commercialization of perovskites will require replacing the anti-solvent drip process and lowering annealing temperatures to decrease the energy payback time. In this work, we successfully replace the anti-solvent drip with the anti-solvent bath (ASB) method through balancing the methylammonium (MA) and formamidinium (FA) cations to produce high-quality cesium (Cs)/FA/MA triple cation perovskite films. Furthermore, the annealing parameters of Cs0.05FA0.16MA0.79PbI2.7Br0.3 are enhanced to allow for a low-temperature fabrication process when paired with the ASB method. This resulted in the formation of remarkable films with micrometer grains and few defects. Self-powered photodetectors were constructed using the improved conditions, resulting in devices that exhibited a low dark current, an on/off ratio of >103, and a rapid rise time of 12.4 µs. The conclusion of this work shows that ASB can be applied to triple cation perovskites and in using this method, the previously established optimal annealing temperature is lowered.

Roll-to-roll continuous carbon nanotube sheets with high electrical conductivity.

Large scale manufacturing of electrically conductive carbon nanotube (CNT) sheets with production capability, low cost, and long-term electrical performance stability is still a challenge. A new method to fabricate highly conductive continuous buckypaper (CBP) with roll-to-roll production capability and relatively low cost is reported. The electrical conductivity of CBP can be improved to 7.6 × 104 S m-1 by using an oxidant chemical (i.e. HNO3 and I2) doping method. To compensate for the conductivity degradation caused by the instability of the oxidant chemical doping, a polymer layer of poly(3,4-ethylenedioxythiophene)-poly(styrenesulfonate) (PEDOT:PSS) was coated on the chemically doped CBP. The fabricated highly conductive CBP showed stable electrical performance in air for more than a month. This CBP material with high electrical conductivity, relatively low cost, and roll-to-roll manufacturing capability could enable a wide range of engineering applications including flexible conductors, electromagnetic interference (EMI) shielding materials, and electrodes in energy devices.