Optimization of bead milling parameters for the cell disruption of microalgae: process modeling and application to Porphyridium cruentum and Nannochloropsis oculata.

A study of cell disruption by bead milling for two microalgae, Nannochloropsis oculata and Porphyridium cruentum, was performed. Strains robustness was quantified by high-pressure disruption assays. The hydrodynamics in the bead mill grinding chamber was studied by Residence Time Distribution modeling. Operating parameters effects were analyzed and modeled in terms of stress intensities and stress number. RTD corresponded to a 2 CSTR in series model. First order kinetics cell disruption was modeled in consequence. Continuous bead milling was efficient for both strains disruption. SI-SN modeling was successfully adapted to microalgae. As predicted by high pressure assays, N. oculata was more resistant than P. cruentum. The critical stress intensity was twice more important for N. oculata than for P. cruentum. SI-SN modeling allows the determination of operating parameters minimizing energy consumption and gives a scalable approach to develop and optimize microalgal disruption by bead milling.

Selective extraction from microalgae Nannochloropsis sp. using different methods of cell disruption.

This work studies the extraction of intracellular components from microalgae Nannochloropsis sp. with application of different cell disruption techniques, including pulsed electric field (PEF) (20kV/cm, 1-4ms, 13.3-53.1kJ/kg), high voltage electrical discharge (HVED) (40kV/cm, 1-4ms, 13.3-53.1kJ/kg), ultrasonication (USN) (200W, 1-8min, 12-96kJ/kg), and high pressure homogenization (HPH) (150MPa, 1-10 passes, 150-1500kJ/kg). The data evidence that electrically based disruption techniques (PEF and HVED) allowed selective extraction of water soluble ionic components and microelements, small molecular weight organic compounds and water soluble proteins. Microscopic and sedimentation stability analyses have shown that microalgae cells in HVED-treated suspension were noticeably agglomerated and could be easily settled in centrifuge. The electrically based disruption techniques were ineffective for delivery of pigments (e.g., chlorophylls or carotenoids) and their extraction required subsequent application of more potent disruption techniques. The obtained data have shown that HPH disruption technique was the most effective; however, this mode required the highest power consumption.