The Effect of Shot Peening on Residual Stress and Surface Roughness of AMS 5504 Stainless Steel Joints Welded Using the TIG Method.

This article presents the influence of the Shot Peening (SP) process on residual stress and surface roughness of AMS 5504 joints welded using the Tungsten Inert Gas (TIG) method. Thin-walled steel structures are widely used in the aviation and automotive industries, among others. Unfortunately, the fatigue properties become worse during the welding process. Samples of 1 mm-thick AMS 5504 steel plates were first prepared using TIG welding and then strengthened by the Shot Peening (SP) process. The technological parameters of the SP process were changed in the range of time t from 2 min to 4 min and of pressure p from 0.4 MPa to 0.6 Mpa. The residual stresses were measured by X-ray diffraction in three zones: fusion zone (FZ), heat-affected zone (HAZ) and base metal (BM). The results showed that SP introduced compressive residual stresses in all of the zones measured, especially in the FZ. The greatest value of compressive residual stresses σ = -609 MPa in the FZ was observed for the maximum parameters of SP (p = 0.6 MPa, t = 4 min). The increase in value of residual stress is about 580% when compared to welding specimens without treatment. As a result of shot peening in the FZ, the mean roughness value Ra decreased in range 63.07% to 77.67% in the FZ, while in the BM increased in range 236.87% to 352.78% in comparison to specimen without treatment. Selected surface roughness parameters in FZ and BM were analyzed using neural networks. In FZ, it was demonstrated that the most correlated parameters with residual stresses are Rt and Rsk. On the other hand, in the BM zone, the most correlated parameters were Rv, Rt and Rq. This enables the estimation of stresses in the welded joint after SP on the basis of selected roughness parameters.

Three-Dimensional Smooth Particle Hydrodynamics Modeling and Experimental Analysis of the Ballistic Performance of Steel-Based FML Targets.

In this paper, shields made of 1.3964 stainless steel bonded to a fiber laminate were subjected to ballistic impact response of 7.62 × 51 mm LPS (light projectile with a lead core) projectiles. Additionally, between the steel sheet metal and the laminate, a liquid-filled bag was placed, which was a mixture of ethylene glycol (C2H6O2) with 5 wt.% SiO2 nanopowder. Numerical modeling of the projectile penetrating the samples was carried out using the finite element method in the Abaqus program. The elasto-plastic behavior of the projectile material and the component layers of the shields was taken into account. Projectile penetration through glycol-filled bag has been performed using the smooth particle hydrodynamics technique. The morphology of the penetration channel was also analyzed using a scanning electron microscope. For the shield variant with a glycol-filled bag between the steel and laminate plates, the inlet speed of projectile was 834 m/s on average, and 366 m/s behind the sample. For the variant where there was no glycol-filled bag between the steel and laminate plates, the inlet and outlet average velocities were 836 m/s, after 481 m/s, respectively. Referring to the steel-glycol-laminate and steel-laminate variants, it can be concluded that the laminate-glycol-laminate is more effective.