An Investigation on the Usability of Acceleration Test by Impressed Anodic Current for Evaluating Corrosion Behavior of Hot-Dip Galvanized Rebar in Concrete.

Hot-dip Galvanized rebar (hereafter, HDG rebar) has an anti-corrosion effect due to the sacrificial anodic reaction of zinc. Additionally, the zinc coating itself provides barrier protection for the steel substrate. Meanwhile, from one of the investigations on the field performance of HDG rebar in concrete, HDG rebar did not protect the substrate when the remaining zinc was under 50 µm. For the evaluation of this property over a short period of time, an acceleration test using impressed anodic current (hereafter, acceleration test) may be useful. This test impresses constant direct current into the rebar and can result in the intended quantitative extent of the anodic reaction. However, in using this test on HDG rebar, it was found that the high rate of applied current density could cause an unintended early end of the anti-corrosion effect of zinc, despite there being more than 50 µm of remaining zinc thickness. In this study, the usability of the acceleration test was investigated to determine if it is a suitable method for evaluating the anti-corrosion behavior of HDG rebar in concrete. As a test variable, a comparatively low rate of applied current density was used in the experiments. As a result, it was clarified that an effective corrosion protection of the substrate was made with an increase of the zinc corrosion amount. This anti-corrosion effect was similar to that known to exist in actual corrosion environments. This behavior was terminated when the concrete cracked, and the substrate became corroded. While the test condition in this study resulted in an early end of the anti-corrosion effect of zinc, a linear correlation was achieved between the applied current density and the remaining zinc thickness at the time that the anti-corrosion effect was terminated. It was found that lowering the applied current density resulted in a more suitable test condition. In conclusion, the acceleration test was found to be useful, although further experimental validation is necessary to confirm this finding.

Removal of Hexavalent Chromium in Portland Cement Using Ground Granulated Blast-Furnace Slag Powder.

Using ground granulated blast-furnace slag (GGBS) under different alkaline conditions, we studied the mechanisms and extents of Cr(VI) reduction and sorption and compared them to reactions with Portland cement (PC). We also investigated the effects of mixing PC/GGBS ratios on Cr(VI) dissolution after carbonating the substrates. We observed a complete sorption and reduction of Cr(VI) to Cr(III) in a GGBS-in-Ca(OH)2 solution (pH > ~12.5) after 10 h, whereas in distilled water (pH = ~11.5) GGBS exhibited only marginal sorption and reduction (20%). Cr reactions with dissolved ions in supernatants derived from GGBS indicated that the anions dissolved from GGBS act as a reducing agent for Cr(VI) in a Ca(OH)2 solution. Soft X-ray absorption microscopy identified a partial reduction of Cr(VI) to Cr(III) on the GGBS surface. The carbonation of pure PC paste substantially increased the amount of dissolved Cr(VI) in a solution phase whereas a 5 wt % replacement of PC with GGBS significantly reduced the amount of dissolved Cr(VI). We concluded that in the mixed paste during the early curing stage GGBS reduced a significant fraction of Cr(VI) to Cr(III) and that the Cr(III) adsorbed in the GGBS-PC mixture's hydration products does not readily dissolve, even under carbonation conditions.

In Situ Soft X-ray Spectromicroscopy of Early Tricalcium Silicate Hydration.

The understanding and control of early hydration of tricalcium silicate (C3S) is of great importance to cement science and concrete technology. However, traditional characterization methods are incapable of providing morphological and spectroscopic information about in situ hydration at the nanoscale. Using soft X-ray spectromicroscopy, we report the changes in morphology and molecular structure of C3S at an early stage of hydration. In situ C3S hydration in a wet cell, beginning with induction (~1 h) and acceleration (~4 h) periods of up to ~8 h, was studied and compared with ex situ measurements in the deceleration period after 15 h of curing. Analysis of the near-edge X-ray absorption fine structure showed that the Ca binding energy and energy splitting of C3S changed rapidly in the early age of hydration and exhibited values similar to calcium silicate hydrate (C-S-H). The formation of C-S-H nanoseeds in the C3S solution and the development of a fibrillar C-S-H morphology on the C3S surface were visualized. Following this, silicate polymerization accompanied by C-S-H precipitation produced chemical shifts in the peaks of the main Si K edge and in multiple scattering. However, the silicate polymerization process did not significantly affect the Ca binding energy of C-S-H.