Lightweight Dual-Functional Segregated Nanocomposite Foams for Integrated Infrared Stealth and Absorption-Dominant Electromagnetic Interference Shielding.

Lightweight infrared stealth and absorption-dominant electromagnetic interference (EMI) shielding materials are highly desirable in areas of aerospace, weapons, military and wearable electronics. Herein, lightweight and high-efficiency dual-functional segregated nanocomposite foams with microcellular structures are developed for integrated infrared stealth and absorption-dominant EMI shielding via the efficient and scalable supercritical CO2 (SC-CO2) foaming combined with hydrogen bonding assembly and compression molding strategy. The obtained lightweight segregated nanocomposite foams exhibit superior infrared stealth performances benefitting from the synergistic effect of highly effective thermal insulation and low infrared emissivity, and outstanding absorption-dominant EMI shielding performances attributed to the synchronous construction of microcellular structures and segregated structures. Particularly, the segregated nanocomposite foams present a large radiation temperature reduction of 70.2 °C at the object temperature of 100 °C, and a significantly improved EM wave absorptivity/reflectivity (A/R) ratio of 2.15 at an ultralow Ti3C2Tx content of 1.7 vol%. Moreover, the segregated nanocomposite foams exhibit outstanding working reliability and stability upon dynamic compression cycles. The results demonstrate that the lightweight and high-efficiency dual-functional segregated nanocomposite foams have excellent potentials for infrared stealth and absorption-dominant EMI shielding applications in aerospace, weapons, military and wearable electronics.

Ultraflexible and Mechanically Strong Double-Layered Aramid Nanofiber-Ti3C2Tx MXene/Silver Nanowire Nanocomposite Papers for High-Performance Electromagnetic Interference Shielding.

High-performance electromagnetic interference (EMI) shielding materials with ultraflexibility, outstanding mechanical properties, and superior EMI shielding performances are highly desirable for modern integrated electronic and telecommunication systems in areas such as aerospace, military, artificial intelligence, and smart and wearable electronics. Herein, ultraflexible and mechanically strong aramid nanofiber-Ti3C2Tx MXene/silver nanowire (ANF-MXene/AgNW) nanocomposite papers with double-layered structures are fabricated via the facile two-step vacuum-assisted filtration followed by hot-pressing approach. The resultant double-layered nanocomposite papers with a low MXene/AgNW content of 20 wt % exhibit an excellent electrical conductivity of 922.0 S·cm-1, outstanding mechanical properties with a tensile strength of 235.9 MPa and fracture strain of 24.8%, superior EMI shielding effectiveness (EMI SE) of 48.1 dB, and high EMI SE/t of 10 688.9 dB·cm-1, benefiting from the highly efficient double-layered structures, high-performance ANF substrate, and extensive hydrogen-bonding interactions. Particularly, the nanocomposite papers show a maximum electrical conductivity of 3725.6 S·cm-1 and EMI SE of ∼80 dB at a MXene/AgNW content of 80 wt % with an absorption-dominant shielding mechanism owing to the massive ohmic losses in the highly conductive MXene/AgNW layer, multiple internal reflections between Ti3C2Tx MXene nanosheets and polarization relaxation of localized defects, and abundant terminal groups. Compared with the homogeneously blended ones, the double-layered nanocomposite papers possess greater advantages in electrical, mechanical, and EMI shielding performances. Moreover, the multifunctional double-layered nanocomposite papers exhibit excellent thermal management performances such as high Joule heating temperature at low supplied voltages, rapid response time, sufficient heating stability, and reliability. The results indicate that the double-layered nanocomposite papers have excellent potential for high-performance EMI shielding and thermal management applications in aerospace, military, artificial intelligence, and smart and wearable electronics.

Enhanced Antistatic and Self-Heatable Wearable Coating with Self-Tiered Structure Caused by Amphiphilic MXene in Waterborne Polymer.

The antistatic and self-heatable flexible coating is highly desired for next-generation multifunctional clothing. MXene is a promising filler that possesses an excellent conductivity, an efficient photothermal conversion, and an outstanding compatibility with the waterborne polymer. In this study, MXene was integrated with waterborne polyacrylate by a solution-blending method. The polyacrylate/MXene composites display a self-tiered structure, and the composite coated leather possesses a surface resistivity of 7.85 × 109 Ω with 2 wt % loading, satisfying the B-level of the antistatic standard. The polyacrylate/MXene-0.5 wt % shows a higher temperature increase of 46.9 °C than that of pure polyacrylate after being irradiated by a 275 W IR light for 5 min, and the surface temperature of polyacrylate/MXene-0.5 wt % composite coated leather is 5.4 °C higher than that of polyacrylate coated leather after being irradiated by sunlight for 30 min. The tensile strength of the polyacrylate/MXene-1 wt % composite is increased by 28.3% compared with that of pure polyacrylate. All of the results prove its promising application in the multifunctional coating. Moreover, amphiphilic MXene was produced by changing the etching degree, which resulted in a self-tiered structure of the polyacrylate/MXene composite owing to the improved interfacial activity of MXene. The amphiphilic MXene possesses a decreased surface tension and can serve as a stabilizer for a Pickering emulsion, which suggests novel routes for constructing a multifunctional polymer/MXene composite.

High-Performance and Rapid-Response Electrical Heaters Based on Ultraflexible, Heat-Resistant, and Mechanically Strong Aramid Nanofiber/Ag Nanowire Nanocomposite Papers.

High-performance and rapid response electrical heaters with ultraflexibility, superior heat resistance, and mechanical properties are highly desirable for the development of wearable devices, artificial intelligence, and high-performance heating systems in areas such as aerospace and the military. Herein, a facile and efficient two-step vacuum-assisted filtration followed by hot-pressing approach is presented to fabricate versatile electrical heaters based on the high-performance aramid nanofibers (ANFs) and highly conductive Ag nanowires (AgNWs). The resultant ANF/AgNW nanocomposite papers present ultraflexibility, extremely low sheet resistance (minimum Rs of 0.12 Ω/sq), and outstanding heat resistance (thermal degradation temperature above 500 °C) and mechanical properties (tensile strength of 285.7 MPa, tensile modulus of 6.51 GPa with a AgNW area fraction of 0.4 g/m2), benefiting from the partial embedding of AgNWs into the ANF substrate and the extensive hydrogen-bonding interactions. Moreover, the ANF/AgNW nanocomposite paper-based electrical heaters exhibit satisfyingly high heating temperatures (up to ∼200 °C) with rapid response time (10-30 s) at low AgNW area fractions and supplied voltages (0.5-5 V) and possess sufficient heating reliability, stability, and repeatability during the long-term and repeated heating and cooling cycles. Fully functional applications of the ANF/AgNW nanocomposite paper-based electrical heaters are demonstrated, indicating their excellent potential for emerging electronic applications such as wearable devices, artificial intelligence, and high-performance heating systems.

Lightweight, compressible and electrically conductive polyurethane sponges coated with synergistic multiwalled carbon nanotubes and graphene for piezoresistive sensors.

Lightweight, compressible and highly sensitive pressure/strain sensing materials are highly desirable for the development of health monitoring, wearable devices and artificial intelligence. Herein, a very simple, low-cost and solution-based approach is presented to fabricate versatile piezoresistive sensors based on conductive polyurethane (PU) sponges coated with synergistic multiwalled carbon nanotubes (MWCNTs) and graphene. These sensor materials are fabricated by convenient dip-coating layer-by-layer (LBL) electrostatic assembly followed by in situ reduction without using any complicated microfabrication processes. The resultant conductive MWCNT/RGO@PU sponges exhibit very low densities (0.027-0.064 g cm-3), outstanding compressibility (up to 75%) and high electrical conductivity benefiting from the porous PU sponges and synergistic conductive MWCNT/RGO structures. In addition, the MWCNT/RGO@PU sponges present larger relative resistance changes and superior sensing performances under external applied pressures (0-5.6 kPa) and a wide range of strains (0-75%) compared with the RGO@PU and MWCNT@PU sponges, due to the synergistic effect of multiple mechanisms: "disconnect-connect" transition of nanogaps, microcracks and fractured skeletons at low compression strain and compressive contact of the conductive skeletons at high compression strain. The electrical and piezoresistive properties of MWCNT/RGO@PU sponges are strongly associated with the dip-coating cycle, suspension concentration, and the applied pressure and strain. Fully functional applications of MWCNT/RGO@PU sponge-based piezoresistive sensors in lighting LED lamps and detecting human body movements are demonstrated, indicating their excellent potential for emerging applications such as health monitoring, wearable devices and artificial intelligence.