Distance- and Momentum-Based Symbolic Aggregate Approximation for Highly Imbalanced Classification.

Time-series representation is the most important task in time-series analysis. One of the most widely employed time-series representation method is symbolic aggregate approximation (SAX), which converts the results from piecewise aggregate approximation to a symbol sequence. SAX is a simple and effective method; however, it only focuses on the mean value of each segment in the time-series. Here, we propose a novel time-series representation method-distance- and momentum-based symbolic aggregate approximation (DM-SAX)-that can secure time-series distributions by calculating the perpendicular distance from the time-axis to each data point and consider the time-series trend by adding a momentum factor reflecting the direction of previous data points. Experimental results for 29 highly imbalanced classification problems on the UCR datasets revealed that DM-SAX affords the optimal area under the curve (AUC) among competing time-series representation methods (SAX, extreme-SAX, overlap-SAX, and distance-based SAX). We statistically verified that performance improvements resulted in significant differences in the rankings. In addition, DM-SAX yielded the optimal AUC for real-world wire cutting and crimping process dataset. Meaningful data points such as outliers could be identified in a time-series outlier detection framework via the proposed method.

Implementation of Cyber-Physical Production Systems for Quality Prediction and Operation Control in Metal Casting.

The prediction of internal defects of metal casting immediately after the casting process saves unnecessary time and money by reducing the amount of inputs into the next stage, such as the machining process, and enables flexible scheduling. Cyber-physical production systems (CPPS) perfectly fulfill the aforementioned requirements. This study deals with the implementation of CPPS in a real factory to predict the quality of metal casting and operation control. First, a CPPS architecture framework for quality prediction and operation control in metal-casting production was designed. The framework describes collaboration among internet of things (IoT), artificial intelligence, simulations, manufacturing execution systems, and advanced planning and scheduling systems. Subsequently, the implementation of the CPPS in actual plants is described. Temperature is a major factor that affects casting quality, and thus, temperature sensors and IoT communication devices were attached to casting machines. The well-known NoSQL database, HBase and the high-speed processing/analysis tool, Spark, are used for IoT repository and data pre-processing, respectively. Many machine learning algorithms such as decision tree, random forest, artificial neural network, and support vector machine were used for quality prediction and compared with R software. Finally, the operation of the entire system is demonstrated through a CPPS dashboard. In an era in which most CPPS-related studies are conducted on high-level abstract models, this study describes more specific architectural frameworks, use cases, usable software, and analytical methodologies. In addition, this study verifies the usefulness of CPPS by estimating quantitative effects. This is expected to contribute to the proliferation of CPPS in the industry.

Performance Prediction of a MongoDB-Based Traceability System in Smart Factory Supply Chains.

In the future, with the advent of the smart factory era, manufacturing and logistics processes will become more complex, and the complexity and criticality of traceability will further increase. This research aims at developing a performance assessment method to verify scalability when implementing traceability systems based on key technologies for smart factories, such as Internet of Things (IoT) and BigData. To this end, based on existing research, we analyzed traceability requirements and an event schema for storing traceability data in MongoDB, a document-based Not Only SQL (NoSQL) database. Next, we analyzed the algorithm of the most representative traceability query and defined a query-level performance model, which is composed of response times for the components of the traceability query algorithm. Next, this performance model was solidified as a linear regression model because the response times increase linearly by a benchmark test. Finally, for a case analysis, we applied the performance model to a virtual automobile parts logistics. As a result of the case study, we verified the scalability of a MongoDB-based traceability system and predicted the point when data node servers should be expanded in this case. The traceability system performance assessment method proposed in this research can be used as a decision-making tool for hardware capacity planning during the initial stage of construction of traceability systems and during their operational phase.