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1.
Sensors (Basel) ; 23(21)2023 Oct 31.
Article in English | MEDLINE | ID: mdl-37960570

ABSTRACT

Modern fault ride-through (FRT) standards in many countries require distributed generators to remain connected for a specified period during the fault by providing reactive current, to support voltage and prevent a massive renewable outage. As a result, short-circuit current is not constant, but it varies depending on the current and disconnection order of distributed generators (DGs). This time-varying short-circuit current complicates the estimation of the time it will take for an overcurrent relay or fuse to trip. The existing short-circuit calculation algorithms usually assume that the fault current is constant throughout the whole period of fault. This assumption may result in incorrect conclusions regarding the tripping time of protective devices in networks with high renewable penetration. This paper incorporates modern FRT standards into the fault analysis by considering the influence of fault current variations on the protective devices (relays, fuses), significantly increasing the accuracy of the estimated tripping time. Simulations carried out in a 13-bus and the IEEE 8500-node network indicate that the traditional short-circuit calculation approaches may miscalculate the tripping time of protective devices, with deviations up to 80 s, when applied to networks complying with modern FRT standards.

2.
Heliyon ; 9(7): e18363, 2023 Jul.
Article in English | MEDLINE | ID: mdl-37539218

ABSTRACT

Currently, energy efficiency and saving in production engineering, including Material Extrusion (MEX) Additive Manufacturing, are of key importance to ensure process sustainability and cost-effectiveness. The functionality of parts made with MEX 3D-printing remains solid, especially for expensive high-performance polymers, for biomedical, automotive, and aerospace industries. Herein, the energy and tensile strength metrics are investigated over three key process control parameters (Nozzle Temperature, Layer Thickness, and Printing Speed), with the aid of laboratory-scale PEEK filaments fabricated with melt extrusion. A double optimization is attempted for the production by consuming minimum energy, of PEEK parts with improved strength. A three-level Box-Behnken design with five replicas for each experimental run was employed. Statistical analysis of the experimental findings proved that LT is the most decisive control setting for mechanical strength. An LT of 0.1 mm maximized the tensile endurance (∼74 MPa), but at the same time, it was responsible for the worst energy (∼0.58 MJ) and printing time (∼900 s) expenditure. The experimental and statistical findings are further discussed and interpreted using fractographic SEM and optical microscopy, revealing the 3D printing quality and the fracture mechanisms in the samples. Thermogravimetric analysis (TGA) was performed. The findings hold measurable engineering and industrial merit, since they may be utilized to achieve an optimum case-dependent compromise between the usually contradictory goals of productivity, energy performance, and mechanical functionality.

3.
Polymers (Basel) ; 15(5)2023 Feb 28.
Article in English | MEDLINE | ID: mdl-36904469

ABSTRACT

Process sustainability vs. mechanical strength is a strong market-driven claim in Material Extrusion (MEX) Additive Manufacturing (AM). Especially for the most popular polymer, Polylactic Acid (PLA), the concurrent achievement of these opposing goals may become a puzzle, especially since MEX 3D-printing offers a variety of process parameters. Herein, multi-objective optimization of material deployment, 3D printing flexural response, and energy consumption in MEX AM with PLA is introduced. To evaluate the impact of the most important generic and device-independent control parameters on these responses, the Robust Design theory was employed. Raster Deposition Angle (RDA), Layer Thickness (LT), Infill Density (ID), Nozzle Temperature (NT), Bed Temperature (BT), and Printing Speed (PS) were selected to compile a five-level orthogonal array. A total of 25 experimental runs with five specimen replicas each accumulated 135 experiments. Analysis of variances and reduced quadratic regression models (RQRM) were used to decompose the impact of each parameter on the responses. The ID, RDA, and LT were ranked first in impact on printing time, material weight, flexural strength, and energy consumption, respectively. The RQRM predictive models were experimentally validated and hold significant technological merit, for the proper adjustment of process control parameters per the MEX 3D-printing case.

4.
Polymers (Basel) ; 15(4)2023 Feb 08.
Article in English | MEDLINE | ID: mdl-36850131

ABSTRACT

The energy efficiency of material extrusion additive manufacturing has a significant impact on the economics and environmental footprint of the process. Control parameters that ensure 3D-printed functional products of premium quality and mechanical strength are an established market-driven requirement. To accomplish multiple objectives is challenging, especially for multi-purpose industrial polymers, such as the Poly[methyl methacrylate]. The current paper explores the contribution of six generic control factors (infill density, raster deposition angle, nozzle temperature, print speed, layer thickness, and bed temperature) to the energy performance of Poly[methyl methacrylate] over its mechanical performance. A five-level L25 Taguchi orthogonal array was composed, with five replicas, involving 135 experiments. The 3D printing time and the electrical consumption were documented with the stopwatch approach. The tensile strength, modulus, and toughness were experimentally obtained. The raster deposition angle and the printing speed were the first and second most influential control parameters on tensile strength. Layer thickness and printing speed were the corresponding ones for the energy consumption. Quadratic regression model equations for each response metric over the six control parameters were compiled and validated. Thus, the best compromise between energy efficiency and mechanical strength is achievable, and a tool creates significant value for engineering applications.

5.
Materials (Basel) ; 14(9)2021 Apr 29.
Article in English | MEDLINE | ID: mdl-33946841

ABSTRACT

Research efforts have been focused on developing multivalent ion batteries because they hold great promise and could be a major advancement in energy storage, since two or three times more charge per ion can be transferred as compared with lithium. However, their application is limited because of the lack of suitable cathode materials to reversibly intercalate multivalent ions. From that perspective, vanadium pentoxide is a promising cathode material because of its low toxicity, ease of synthesis, and layered structure, which provides huge possibilities for the development of energy storage devices. In this mini review, the general strategies required for the improvement of reversibility, capacity value, and stability of the cathodes is presented. The role of nanostructural morphologies, structure, and composites on the performance of vanadium pentoxide in the last five years is addressed. Finally, perspectives on future directions of the cathodes are proposed.

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