ABSTRACT
Deterministic optics fabrication using sub-aperture tools has been vital for manufacturing precision optical surfaces. The fabrication process requires the tool influence function and the tool path to calculate the dwell time that guides the tool to bring surface quality within tight design tolerances. Widely used spiral and raster paths may leave excess waviness from the tool path, and the unavoidable constant removal layer is added to obtain positive dwell time. This waviness can be removed by either using smaller tools sequentially or randomizing the tool path. However, the existing tool-path solutions can hardly adapt to different surface aperture shapes and localized surface errors. Process efficiency and accuracy are also not well considered in tool-path planning. We propose an innovative zonal Random Adaptive Path (RAP) to solve these problems in this study. Firstly, RAP can be flexibly adapted to different surface aperture shapes by introducing part boundary. Secondly, an average threshold strategy is used in the RAP planning to improve efficiency, enabling the surface errors to be selectively corrected. Finally, the threshold is performed in several passes within one processing cycle, each with its RAP, until the desired residual is achieved. The performance of the proposed RAP is studied by comparing it with the conventional tool paths. The results demonstrated that RAP takes the least processing time and achieves the best surface quality, which verifies the effectiveness of RAP in deterministic optics fabrication.
ABSTRACT
The increasing need for observation in seawater or ocean monitoring systems has ignited a considerable amount of interest and the necessity for enabling advancements in technology for underwater wireless tracking and underwater sensor networks for wireless communication. This type of communication can also play an important role in investigating ecological changes in the sea or ocean-like climate change, monitoring of biogeochemical, biological, and evolutionary changes. This can help in controlling and maintaining the production facilities of outer underwater grid blasting by deploying unmanned underwater vehicles (UUVs). Underwater tracking-based wireless networks can also help in maintaining communication between ships and divers, submarines, and between multiple divers. At present, the underwater acoustic communication system is unable to provide the data rate required to monitor and investigate the aquatic environment for various industrial applications like oil facilities or underwater grit blasting. To meet this challenge, an optical and magnetic tracking-based wireless communication system has been proposed as an effective alternative. Either optical or magnetic tracking-based wireless communication can be opted for according to the requirement of the potential application in sea or ocean. However, the hybrid version of optical and wireless tracking-based wireless communication can also be deployed to reduce the latency and improve the data rate for effective communication. It is concluded from the discussion that high data rate optical, magnetic or hybrid mode of wireless communication can be a feasible solution in applications like UUV-to-UUV and networks of aquatic sensors. The range of the proposed wireless communication can be extended using the concept of multihop.
ABSTRACT
Surface errors directly affect the performance of optical systems in terms of contrast and resolution. Surface figure errors at different surface scales are deterministically removed using controlled material removal rate (MRR) during a precision optics fabrication process. We systematically sectioned the wide range of MRR space with systematic parameters and experimentally evaluated and mapped the MRR values using a flexible membrane-polishing tool. We performed numerical analysis with a tool influence function model using a distributed MRR-based Preston's constant evaluation approach. The analysis procedure was applied to a series of experimental data along with the tool influence function models to evaluate removal rates. In order to provide referenceable survey data without entangled information, we designed the experiments using Taguchi's L27 orthogonal array involving five control parameters and statistically analyzed a large number of programmatic experiments. The analysis of variance showed that the most significant parameters for achieving a higher MRR are the spot size and active diameter.
