Strengthening the Connection between Science, Society and Environment to Develop Future French and European Bioeconomies: Cutting-Edge Research of VAALBIO Team at UCCS.

The development of the future French and European bioeconomies will involve developing new green chemical processes in which catalytic transformations are key. The VAALBIO team (valorization of alkanes and biomass) of the UCCS laboratory (Unité de Catalyse et Chimie du Solide) are working on various catalytic processes, either developing new catalysts and/or designing the whole catalytic processes. Our research is focused on both the fundamental and applied aspects of the processes. Through this review paper, we demonstrate the main topics developed by our team focusing mostly on oxygen- and hydrogen-related processes as well as on green hydrogen production and hybrid catalysis. The social impacts of the bioeconomy are also discussed applying the concept of the institutional compass.

Lactic Acid Conversion to Acrylic Acid Over Fluoride-Substituted Hydroxyapatites.

One of the most interesting intermediates for the chemical industry is acrylic acid, which can be derived from lactic acid by catalytic dehydration in the gas phase. The realization of this reaction is complex due to a strong thermal activation leading to the formation of undesired by-products (acetaldehyde, propanoic acid…) as well as polymerization. We studied this reaction over hydroxyapatites modified by substitution of the hydroxyl groups by fluoride. This notably enabled increasing the selectivity to acrylic acid while reducing the formation of the undesired acetaldehyde. Introduction of fluoride induced a modification of the phosphate ( PO 4 3 - ) groups. In the presence of water, fluoride prevented the formation of hydrogenophosphate species ( HPO 4 2 - ), which are well-known acid sites responsible for the formation of acetaldehyde by decarboxylation/decarbonylation. Further, we evidenced an important impact of fluoride substitution on crystallinity, specific surface area and on the surface Ca/P ratio. This latter is known to be a key parameter to control the acidity and the basicity of the hydroxyapatites. Using FT-IR spectroscopy with propyne as a probe molecule, we could show that lactic acid was concertedly adsorbed on basic and acid sites, which might be at the origin of the observed superior performances.

Catalytic Dehydration of Glycerol to Acrolein in a Two-Zone Fluidized Bed Reactor.

The gas-phase catalytic dehydration of glycerol to acrolein was carried out in a Two-Zone Fluidized-Bed Reactor (TZFBR) using a 20 wt. % phosphotungstic acid (H3PW12O40) catalyst supported on CARIACT-Q10 commercial silica. In the first step, a hydrodynamic study of the reactor was performed. A quality of fluidization of more than 80% was obtained. In the second step, the mechanical stability of the catalyst was studied. It was found that only the external layer of active phase is eliminated under the conditions of operation whereas the global composition of the catalyst was not significantly affected after 44 h of fluidization. Finally, in a third step, the influence of the main operating parameters on the overall catalytic performances (glycerol/oxygen molar ratio and relative volumes of the reaction and regeneration zones) was investigated, showing notably the importance of the O2/glycerol ratio, resulting in an inverse trend between conversion and selectivity. Increasing O2/glycerol ratio led to higher conversion (lower coke deposit as shown by TGA analysis), but to the detriment of the selectivity to acrolein, supposedly due to the presence of O2 in the reaction zone causing the degradation of glycerol and acrolein.

Extending Catalyst Life in Glycerol-to-Acrolein Conversion Using Non-thermal Plasma.

Booming biodiesel production worldwide demands valorization of its byproduct of glycerol. Acrolein, an important intermediate chemical, can be produced by gas-phase glycerol dehydration catalyzed by solid acids. Because catalysts that lead to high acrolein selectivity usually deactivate rapidly due to the formation of coke that blocks the active sites on their surface, one major challenge of this method is how to extend the service life of the catalyst. Silica-supported silicotungstic acid (HSiW-Si) is a good example of such a catalyst that shows good activity in glycerol dehydration to acrolein initially, but deactivates quickly. In this study, HSiW-Si was selected to probe the potential of using non-thermal plasma with oxygen-containing gas as the discharge gas (NTP-O2) to solve the catalyst deactivation problem. NTP-O2 was found to be effective in coke removal and catalyst regeneration at low temperatures without damaging the Keggin structure of the HSiW-Si catalyst.

Regeneration of silica-supported silicotungstic acid as a catalyst for the dehydration of glycerol.

The dehydration reaction of glycerol to acrolein is catalyzed by acid catalysts. These catalysts tend to suffer from the formation of carbonaceous species on their surface (coking), which leads to substantial degradation of their performances (deactivation). To regenerate the as-deactivated catalysts, various techniques have been proposed so far, such as the co-feeding of oxygen, continuous regeneration by using a moving catalytic bed, or alternating between reaction and regeneration. Herein, we study the regeneration of supported heteropolyacid catalysts. We show that the support has a strong impact on the thermal stability of the active phase. In particular, zirconia has been found to stabilize silicotungstic acid, thus enabling the nondestructive regeneration of the catalyst. Furthermore, the addition of steam to the regeneration feed has a positive impact by hindering the degradation reaction by equilibrium displacement. The catalysts are further used in a periodic reaction/regeneration process, whereby the possibility of maintaining long-term catalytic performances is evidenced.

Towards the sustainable production of acrolein by glycerol dehydration.

The massive increase in biodiesel production by transesterification of vegatable oils goes hand-in-hand with the availability of a large volume of glycerol, which must be valorized. Glycerol dehydration to acrolein over acid catalysts is one of the most promising ways of valorization, because this compound is an important chemical intermediate used in, for example, the DL-methionine synthesis. In this Minireview, we give a detailed critical view of the state-of-the-art of this dehydration reaction. The processes developed in both the liquid and the gas phases are detailed and the best catalytic results obtained so far are reported as a benchmark for future developments. The advances on the understanding of the reaction mechanism are also discussed and we further focus particularly on the main obstacles for an immediate industrial application of this technology, namely catalyst coking and crude glycerol direct-use issues.