Frost formation through super-cooled water within micron gap of galvanic coupled arrays.

Frost is considered one of the key factors that negatively affects numerous daily life aspects all over the globe such as growth of crops, safety of aviation and transportation vehicles, working efficiency of air circulating systems and many others. Therefore, monitoring and early detection of frost are crucially needed to avoid such drastic effects. In this study, we used the micron gap of our newly developed galvanic coupled arrays named as moisture sensor chip (MSC) for the early detection of frost formation from super-cooled water droplets. The early frost formation was monitored via the tiny ice crystals formed on the cooled MSC surface at four different humidity levels using simultaneous electrochemical and optical microscopic detection tools. Experimental results revealed for the first time a remarkable increase in the detected galvanic current due to the condensation frosting mechanism of super-cooled water droplets via liquid transition transformation even at very low relative humidity which was believed to be responsible for de-sublimation frosting. Moreover, the super-cooled droplets formed ice bridges along their boundary domains due to the accumulation of the acquired water vapour that was evidenced by the release of the heat of solidification. These findings demonstrated that the MSC could be used as a promising platform for the early detection of frost formation considering the appropriate protective measures against its adverse effects.

Quantitative and qualitative studies for real monitoring of interfacial molecular water.

HYPOTHESIS: Interfacial water plays an essential role in natural phenomena and scientific applications despite causing many economic losses. Therefore, its real monitoring is no question mandatory; however, suitable techniques are quite rare and/or with limitations. EXPERIMENTS: Moisture Sensor (MS) was used to detect the galvanic response current arising from the stacked interfacial water molecules between two dissimilar electrodes under controlled relative humidity (RH). Simultaneously, the frequency response was detected using QCM sensor as a quantitative tool. Bare and Hydrophilic (HP) sensor surfaces were used to examine the surface wettability. Moreover, sum frequency generation (SFG) was used to investigate the qualitative formation and the nature of stacked interfacial water molecules on bare and HP modified surfaces of quartz prism. FINDINGS: Results revealed that, response current and frequency change were increased as the number of stacked water molecules increased. Correlating response current and frequency gave a clear quantitative estimation of stacked water molecules on the sensors' surfaces. Interfacial water molecules possessed strong H-bonding nature at the bare prism surface whereas, strong and weak H-bonding were existing at the HP/prism surface. Such findings provide feasible evaluation for the galvanic current source due to stacked interfacial water molecules at different levels of RH.

Quantitative Correlation of Droplets on Galvanic-Coupled Arrays with Response Current by Image Processing.

Evaluating the presence of a slight amount of water plays a crucial role in practical applications such as the advanced detection of dew condensation and the microdetermination of perspiration and transpiration. For this purpose, we have developed a configuration for the moisture sensor that consists of a microgalvanic cell composed of narrow metal arrays. It is inferred that the output response current arising from this sensor should depend on the geometric parameters (e.g., number, area, volume, etc.) of water droplets attaching on the sensor surface. In this study, the output current was recorded, while the microscopic images of the sensor surface were captured. The droplets on the sensor surface were analyzed manually and by computational image processing with deep learning and ImageJ. The deep learning technique shortened the processing time to 1/1000 of the manual one and was able to match 90-100% of the manual count. The results revealed that the response current increased with the total projected area of droplets bridging the galvanic-coupled arrays on the sensor surface. In addition, a straight line with relatively strong positive correlation was obtained between the response current and the total volume of the bridging droplets. These findings suggested that our sensor can be practically used to estimate the presence of a slight amount of water.

Quick and Sensitive Detection of Water Using Galvanic-Coupled Arrays with a Submicron Gap for the Advanced Prediction of Dew Condensation.

We have demonstrated a highly sensitive moisture sensor that can detect water molecules, in addition to water droplets, and therefore, can predict dew condensation with high accuracy and high speed before the formation of water droplets, showing a better performance than a commercial hygrometer. Additionally, the dependence of the output response from the sensor on factors, such as the cooling rate of the sensor's surface and the vapor pressure in the chamber, that affect the performance of the moisture sensor has been clarified. The output response showed a clear dependence on the variation in cooling rate, as well as the vapor pressure. The higher the cooling rate and vapor pressure, the higher the output response. The output response showed a linear response to the change in the above-mentioned parameters. The higher sensitivity and accuracy of the moisture sensor, as a function of the physical parameters, such as cooling rates, vapor pressure, enables the sensor to perform in advanced detection applications. The sensor can be modified to the actual target regarding the surface nature and the heat capacity of the target object, making it more suitable for wide applications.

Enhancement of Sensitivity and Accuracy of Micro/Nano Water Droplets Detection Using Galvanic-Coupled Arrays.

A moisture sensor has been reported that detects invisibly small water droplets and distinguishes their particle size with high accuracy and high speed. This sensor uses narrow lines of dissimilar metals as electrodes, arranged with gaps of 0.5 to 10 µm. The working principle for this sensor is that it measures the galvanic current generated when a water droplet forms a bridge-like structure between the electrodes. In addition, the surface of the sensor was controlled by using hydrophilic polymer, GL, and hydrophobic polymer, PMMA. The study of the relationship between the contact angle, projected area of water droplets and current response from the sensor with a modified surface showed that in the case of GL, the contact angle was small (wettability increased) and the average value and distribution of the projected water droplet area and the sensor's response increased. This enhanced the sensor's sensitivity. On the other hand, in the case of PMMA, the contact angle was large (wettability decreased), the area of the water droplet and its distribution became small and the accuracy of discriminating the water droplet's diameter by the sensor enhanced. Therefore, by rendering sensor's surface hydrophilic and hydrophobic, the sensitivity and accuracy of the sensor could be enhanced.

Diffusion barrier and adhesion properties of SiO(x)N(y) and SiO(x) layers between Ag/polypyrrole composites and Si substrates.

This paper describes the interface reactions and diffusion between silver/polypyrrole (Ag/PPy) composite and silicon substrate. This composite material can be used as a novel technique for 3D-LSI (large-scale integration) by the fast infilling of through-silicon vias (TSV). By immersion of the silicon wafer with via holes into the dispersed solution of Ag/PPy composite, the holes are filled with the composite. It is important to develop a layer between the composite and the Si substrate with good diffusion barrier and adhesion characteristics. In this paper, SiOx and two types of SiOxNy barrier layers with various thicknesses were investigated. The interface structure between the Si substrate, the barrier, and the Ag/PPy composite was characterized by transmission electron microscopy. The adhesion and diffusion properties of the layers were established for Ag/PPy composite. Increasing thickness of SiOx proved to permit less Ag to transport into the Si substrate. SiOxNy barrier layers showed very good diffusion barrier characteristics; however, their adhesion depended strongly on their composition. A barrier layer composition with good adhesion and Ag barrier properties has been identified in this paper. These results are useful for filling conductive metal/polymer composites into TSV.

Fabrication and interfacial electronic structure studies on polypyrrole/TiO2 nano hybrid systems for photovoltaic aspects.

The progress in studying the interfacial electronic structures of the developing new class of hybrid organic/inorganic material systems have envisaged a new dimension into the field of photovoltaics, which could be of great help in understanding the nature of charge transfer in them. In this regard, electropolymerization of pyrrole monomers have been carried out at room temperature on the surface of TiO2 working electrodes (assisted by UV radiations) and their interfacial electronic structure has been studied as a function of the applied photo anodic potentials. The formation of polypyrrole deposits has been ensured using FT-IR and Raman spectroscopy. Surface analysis of the hybrid matrix revealed the tendency of polymer molecules to cover up the spherical surface of TiO2 nanoparticles that could help in improving the light absorption rate. Signals (bands) corresponding to pyrrole molecules observed in the ultraviolet photoelectron spectroscopy measurements have been correlated with the polaronic states formed and identified to shift as a function of the applied photo anodic potentials, revealing the decrease in work function of the hybrid system to take place (confirmed using cyclic voltammetry measurements). The decreasing trend in the work function elucidates the adjustment in electronic structure of the system (hybrid materials possessing smaller work functions are generally preferred for photovoltaic studies). The aforementioned behavioural aspects have been reasoned with the increase in overpotential values for polarization, from the decrease in up-take rate of the anionic dopant, which increases the current density values, thereby modifying the conductivity of the systems.

Initial formation behaviour of polypyrrole on single crystal TiO2 through photo-electrochemical reaction.

Hybrid materials of the organic and inorganic semiconductors have a potential to show the better performance in the charge separation at the junction upon the photovoltaic action by the presence of the space charge layer in the inorganic semiconductor. In this study, the photo-anodic polymerization was selected as a fabrication method for the hybrid materials composed of TiO2 and polypyrrole on the basis of some advantages of this method. For the process control of the photo-anodic polymerization, it is important to elucidate the formation and growth mechanisms of the organic polymer. In this study, a flat sheet of single-crystal TiO2 was used as a well-defined surface for preparation of the organic polymer of pyrrole. Photo-anodic polarization behaviour was clarified and polypyrrole was prepared on TiO2. The formation process, especially the initial step was revealed by observation of polypyrrole with atomic force microscope (AFM) and statistical interpretation of the morphology of polypyrrole in the nano-scopic level. The formation process of polypyrrole on the TiO2 surface was summarized; (1) adsorption of precursors, (2) localized formation and growth of polypyrrole under the photo-illumination, and (3) homogenous growth of polypyrrole with the external current application under the photo-illumination.

Fabrication of polypyrrole/ZnCoO nanohybrid systems for solar cell applications.

Hybrid solar cells employing conjugated polymers have revolutionized the photovoltaic industry by offering the prospect for large-scale energy conversion applications through cost-effective fabrication techniques. In this regard, we have demonstrated an experimental approach to fabricate polypyrrole/ZnCoO nanorod hybrid systems, using hydrothermal and electropolymerization techniques. The structural property studies on the hydrothermally synthesized Co-doped ZnO nanocrystallites revealed them to be phase pure with rod-like morphology. Considering the significant enhancement in their absorbance values over the visible spectral range (possibility for extended photon absorption), ZnCoO (Zn(0.95)Co(0.05)O) nanorods were deposited on transparent conducting (FTO) substrates through dip-coating methodology, for the fabrication of working electrodes. Electropolymerization of the pyrrole monomers was then carried out on the fabricated electrodes through cyclic voltammetry. The formation of polymer material was verified using FT-IR spectroscopy. The morphological evolution of polypyrrole deposits and their distribution on the working electrodes were substantially studied using atomic force microscopy and scanning electron microscopy. The flat band potential for the hybrid systems assimilated from the Mott-Schottky plots was observed to shift towards negative direction compared with ZnCoO, presumably due to the presence of the polymer composites, which gives rise to a more negative potential.

Warm spraying-a novel coating process based on high-velocity impact of solid particles.

In recent years, coating processes based on the impact of high-velocity solid particles such as cold spraying and aerosol deposition have been developed and attracting much industrial attention. A novel coating process called 'warm spraying' has been developed, in which coatings are formed by the high-velocity impact of solid powder particles heated to appropriate temperatures below the melting point of the powder material. The advantages of such process are as follows: (1) the critical velocity needed to form a coating can be significantly lowered by heating, (2) the degradation of feedstock powder such as oxidation can be significantly controlled compared with conventional thermal spraying where powder is molten, and (3) various coating structures can be realized from porous to dense ones by controlling the temperature and velocity of the particles. The principles and characteristics of this new process are discussed in light of other existing spray processes such as high-velocity oxy-fuel spraying and cold spraying. The gas dynamics of particle heating and acceleration by the spraying apparatus as well as the high-velocity impact phenomena of powder particles are discussed in detail. Several examples of depositing heat sensitive materials such as titanium, metallic glass, WC-Co cermet and polymers are described with potential industrial applications.